SsangYong Rexton. Service manual — part 567
MANUAL TRANSMISSION 5B-25
SSANGYONG Y200
7. Remove the offset lever from the extension
housing with the detent ball and spring.
8. Remove the roll pin from either the offset lever or
extension housing.
YAD5B510
YAD5B520
YAD5B540
YAD5B530
9. Remove the counter shaft thrust race and bearing.
10. Carefully remove the oiling funnel from the end of
the counter shaft.
11. Using a 10 mm wrench, remove the 10 bolts from
the shift cover.
Notice: For assembly, note the location of the two
bolts.
12. Lift up the shift cover after sliding it toward the
drain plug about 3 cm. At this time remove sealer
bond.
SSANGYONG Y200
5B-26 MANUAL TRANSMISSION
13. Using a needle nose pliers, remove the 5th-R lever
clip.
YAD5B550
YAD5B560
YAD5B580
YAD5B570
14. Using a 21 mm wrench or a T-50 bit, remove the
5th-R lever pivot bolt.
Notice: Apply sealer bond to this bolt during
assembly.
15. Using a 22 mm wrench, remove the back-up lamp
switch from the 5-R lever side.
Notice: Apply sealer to the threads.
16. Pull out the 5th-R lever out of the transmission.
17. U s i n g a s n a p r i n g p l i e r s , r e m o v e t h e 5 t h
synchronizer snap ring from the end of the counter
shaft.
MANUAL TRANSMISSION 5B-27
SSANGYONG Y200
18. Remove the 5th synchronizer assembly with its
fork and rail assembly from the counter shaft.
YAD5B590
YAD5B600
YAD5B620
YAD5B610
19. Remove the slip yoke snap ring from the main
shaft.
20. Remove the 5th speed drive gear snap ring from
the main shaft.
21. Make alignment marks on the case and input
bearing retainer and remove the 4 input shaft
bearing retainer bolts, using a 13 mm wrench.
Remove the input bearing retainer with the bearing
outer race and shim.
Notice: Apply sealer on these bolts during
assembly.
SSANGYONG Y200
5B-28 MANUAL TRANSMISSION
22. Remove the input shaft from the case by rotating
it until the flat surface appears.
23. Remove the following parts from the input shaft.
•
4th speed gear blocking ring.
•
Main shaft thrust race and bearing.
•
Main shaft pilot bearing rollers (15 rollers).
Notice: Be careful not to dissipate the pilot
bearing rollers.
YAD5B630
YAD5B640
YAD5B660
YAD5B650
24. Remove the main shaft in 2 steps.
•
To remove the rear bearing outer race, push the
main shaft rearward.
•
Tilt and lift the main shaft from the case.
25. Remove the reverse fork and spring from the case.
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