SsangYong Rexton. Service manual — part 348

M161 ENGINE MECHANICAL 1B2-75

SSANGYONG Y200

YAD1B6E0

YAD1B7M0

Tools Required

111 589 03 15 00 Holding Pin

Removal & Installation Procedure

1. Position the number 1 cylinder to ATDC 20 ° guide

rail.

2. Install the holding pin 111 589 03 15 00 into the

no.1 and no.6 bearing cap hole.

3. Remove the chain tensioner.

Installation Notice

4. Unscrew the bolt (1) and remove the guide rail.

Installation Notice

5. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

9 - 11 N•m

(80 - 97 lb-ft)

Tightening

Torque

Screw Plug

Tensioner

Assembly

40 N•m

(30 lb-ft)

72 - 88 N•m

(53 - 65 lb-ft)

SSANGYONG Y200

1B2-76 M161 ENGINE MECHANICAL

YAD1B7N0

CRANKCASE GUIDE RAIL

Preceding Work:

Removal of timing gear case cover

1 Guide Rail Pin
2 Guide Rail

Removal & Installation Procedure

1. Remove the timing gear case cover (3).

Notice: Be careful not to damage the gasket when
removing / installing the timing gear case cover.

2. Remove the guide rail (2) from the guide rail pin

(1).

Notice:

•

Replace the plastic guide (2) if damaged.

•

Connect the plastic guide (2) and the guide rail
(1) by aligning them accurately when installing.

3. Installation should follow the removal procedure

in the reverse order.

3 Timing Gear Case Cover

M161 ENGINE MECHANICAL 1B2-77

SSANGYONG Y200

YAD1B2L0

CRANKSHAFT SPROCKET

Preceding Work:

Removal of oil pan

Removal of tensioning rail
Removal of crank case guide rail

1 Oil Pump Chain Tensioner
2 Oil Pump Chain Bushing
3 Oil Pump Chain Spring
4 Crankshaft Sprocket
5 Key

6 Bolt (M8 x 20, 1 piece) / Washer

. . . . . . . . .. 29 - 35 N•m (21 - 26 lb-ft)

7 Oil Pump Sprocket
8 Oil Pump
9 Oil Pump Roller Chain

10 Timing Chain

SSANGYONG Y200

1B2-78 M161 ENGINE MECHANICAL

YAD1B2N0

YAD1B850

Tools Required

615 589 01 33 00 Crankshaft Sprocket Puller

Removal & Installation Procedure

1. Put the assembly mark at the crankshaft sprocket

(4) and the timing chain (10) with the paint (arrow).

Notice: Align the assembly marks on crankshaft
sprocket and timing chain. Also, align the
assembly marks on camshaft sprocket and timing
chain when installing.

2. Unscrew the bolt (6) and remove the oil pump

sprocket (7) from the oil pump.

Installation Notice

3. Remove the oil pump roller chain (9).

4. Remove the oil pump chain tensioner (1), oil pump

chain bushing (3), and the oil pump chain spring
(2).

5. Remove the crankshaft sprocket (4) using

crankshaft sprocketpuller 615 589 01 33 00.

Notice:

•

Make sure not to lose the crankshaft pulley key
(5) when removing.

•

Install the crankshaft sprocket (4) after warming
it up.

6. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

29 - 35 N•m

(21 - 26 lb-ft)