SsangYong Rexton. Service manual — part 418
SSANGYONG Y200
1F1-90 M162 ENGINE CONTROLS
KAA1F190
KAA1F180
KNOCK SENSOR
Removal and installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the knock sensor electrical connector
from the intake manifold bracket.
3. Remove the knock sensor mounting bolt from the
knock sensor installed on the cylinder block.
Installation Notice
HOT FILM AIR MASS (HFM)
SENSOR
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the Hot Film Air Mass (HFM) sensor
electrical connector.
3. Remove the HFM sensor retaining screws.
4. Turn the HFM sensor coupling in the direction
shown in the figure in the left so that it gets
separated from the contact surface.
Notice: Make sure the HFM sensor coupling
connects completely with the contact surface
installation.
5. Remove the HFM sensor.
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
25 N•m (18 lb-ft)
4. Remove the knock sensor.
5. Installation should follow the removal procedure
in the reverse order.
M162 ENGINE CONTROLS 1F1-91
SSANGYONG Y200
KAA1F410
YAD1F640
Important: A special anti-seize compound is used
on the oxygen sensor threads. This compound
consists of a liquid graphite and glass beads. The
graphite will burn away, but the glass beads will
remain, making the sensor easier to remove. New
or serviced sensors will al-ready have the
compound applied to the threads. If a sensor is
removed from any engine and is to be rein-stalled,
the threads must have an anti-seize compound
applied before reinstallation.
4. Coat the threads of the oxygen sensor with an anti-
seize compound, if needed.
5. Installation should follow the removal procedure
in the reverse order.
PEDAL POSITION SENSOR
Removal and installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the pedal position sensor connector.
3. Unscrew the bolts and nut.
Installation Notice
Tightening Torque
6 N•m (53 lb-ft)
4. Remove the pedal and sensor assembly.
5. Installation should follow the removal procedure
in the reverse order.
OXYGEN SENSOR
Removal and Installation Procedure
1. Disconnect the negative battery cable.
Notice: The oxygen sensor uses a permanently
attached pigtail and connector. This pigtail should
not be removed from the oxygen sensor. Damage
or removal of the pigtail or the connector could
affect proper operation of the oxygen sensor. Do
not drop the oxygen sensor.
2. Disconnect the electrical connector.
3. Carefully remove the oxygen sensor from the
exhaust pipe.
Installation Notice
Tightening Torque
55 N•m (41 lb-ft)
SSANGYONG Y200
1F1-92 M162 ENGINE CONTROLS
YAD1F650
YAD1F660
YAD1F670
KAA1F170
PURGE CONTROL VALVE
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the purge control valve connector.
3. Disconnect the throttle body-to-purge control valve
hose from the purge control valve.
4. Disconnect the canister-to-purge control valve
hose from the purge control valve.
5. Remove the purge control valve.
6. Installation should follow the removal procedure
in the reverse order.
CANISTER
Removal and Installation Procedure
Caution: Canister and vacuum hoses contain fuel
vapors. Do not smoke in the area or permit an open
flame.
1. Disconnect the fuel tank-to-canister hose form the
canister.
2. Disconnect the canister-to-purge control valve
hose form the canister.
Tightening Torque
6 N•m (53 lb-ft)
4. Remove the canister.
5. Installation should follow the removal procedure
in the reverse order.
3. Remove the canister mounting bolts.
Installation Notice
CAMSHAFT POSITION SENSOR
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector from the
camshaft position sensor.
3. Remove the camshaft position sensor retaining
bolt.
Installation Notice
Tightening Torque
10 N•m (89 lb-ft)
M162 ENGINE CONTROLS 1F1-93
SSANGYONG Y200
KAA1F160
KAA1F200
4. Check the O-ring for damage and replace it if
neces sary.
5. Installation should follow the removal procedure
in the reverse order.
CRANKSHAFT POSITION SENSOR
Removal and installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector at the
crankshaft position sensor.
3. Remove the crankshaft position sensor retaining
bolt.
Installation Notice
Tightening Torque
25 N•m (18 lb-ft)
4. Installation should follow the removal procedure
in the reverse order.
ENGINE CONTROL MODULE
Removal and installation Procedure
1. Disconnect the negative battery cable.
2. Remove the cowl side trim form passenger side.
Refer to Section 9G, Interior trim.
3. Remove the four securing nuts for the Engine
Control Module (ECM) from the mounting bracket.
Installation Notice
4. Pull out the ECM from the bracket.
5. Disconnect the vehicle side coupling.
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
25 N•m (18 lb-ft)
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