SsangYong Rexton. Service manual — part 386
DIESEL ENGINE MECHANICAL 1B3-119
SSANGYONG Y200
TIMING CHAIN
Preceding Work:
Removal of glow plug
Removal of chain tensioner
Removal of cooling fan
Removal of cylinder head cover
1 Chain Link
2 Timing Chain
YAD1BHK0
3 Camshaft Sprocket
4 Outer Plate
SSANGYONG Y200
1B3-120 DIESEL ENGINE MECHANICAL
YAD1BHL0
YAD1BHM0
YAD1BHN0
YAD1BHP0
Tools Required
000 589 58 43 00 Chain Assembling Device
Replacement Procedure
1. Cover over the chain box with cleaning rag and
grind off both chain pins (arrow) at a chain link (1)
of the timing chain.
5. By rotating the crankshaft in the of engine rotation,
pull out the old timing chain with installing the new
timing chain.
6. Remove the old timing chain and hold the ends of
the new timing chain to camshaft sprocket (3) with
wire (arrow).
3. Loosen the chain tension with approx. 4 turns.
4. Connect the new timing chain (arrow) with chain
link (1) to the old timing chain (2).
2. Remove the outer plate (4) and chain link (1).
Notice: Ensure that the ends of the timing chain
do not drop into the chain box.
DIESEL ENGINE MECHANICAL 1B3-121
SSANGYONG Y200
YAD1BHQ0
YAD1BHR0
YAD1BHS0
YAD1BHT0
7. Insert the new chain link (1) to connect the chain.
9. Place the chain assembling device 000 589 58 43
00 (8) onto the chain link and press the outer plate
on as far as the stop.
10. Switch over the die (9) of the chain assembling
device 000 589 58 43 00 (8).
8. Insert the new outer plate (4) into the chain
assembling device 000 589 58 43 00 tool (8) and
then the outer plate will be held by a magnet.
SSANGYONG Y200
1B3-122 DIESEL ENGINE MECHANICAL
YAD1BHS0
YAD1BHL0
YAD1BC10
YAD1BC30
11. Place the fitting tool (8) onto the chain link and
rivet the chain pins one by one.
14. Position the no.1 cylinder at TDC.
Notice: In this position, the marking on camshaft /
camshaft bearing cap (arrow) must also be aligned.
If the markings are not aligned, the timing chain
must be re-set and the injection pump timing has
to be set.
12. Check the riveting of chain pins and re-rivet if
necessary.
13. Remove the wire.
Tightening Torque
35 - 40 N•m
(20 - 30 lb-ft)
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