SsangYong Rexton. Service manual — part 359
SSANGYONG Y200
1B3-12 DIESEL ENGINE MECHANICAL
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5. Remove the drain plug and seal from the cylinder
block and drain the coolant completely.
Installation Notice
Tightening Torque
30 N•m (22 lb-ft)
6. Disconnect the lower coolant hose from the
radiator.
7. Disconnect the upper coolant hose from the
radiator.
8. Remove the radiator grille mounting screws and
radiator grille.
9. Remove the front end upper member mounting
blots and front end upper.
Installation Notice
After draining, replace the seal and reinstall the
drain plug.
Tightening Torque
30 - 40 N•m
(22 - 30 lb-ft)
DIESEL ENGINE MECHANICAL 1B3-13
SSANGYONG Y200
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10. Remove the hoses (air intake to intercooler,
intercooler to intake duct).
11. Loosen the cooling fan shroud bolts and remove
the cooling fan shroud.
Installation Notice
12. Remove the air cleaner to turbo charger hose(2)
with blow by hose(1).
13. Disconnect the exhaust gas recirculation (EGR)
valve hose and necessary hoses and pipes.
Tightening Torque
3 - 7 N•m
(27 - 62 lb-in)
SSANGYONG Y200
1B3-14 DIESEL ENGINE MECHANICAL
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14. Remove the turbo charge to exhaust pipe bolts
and separate the exhaust pipe flange from the
turbo charger.
Installation Notice
Tightening Torque
30 N•m (22 lb-ft)
15. Disconnect the accelerator cable from the control
linkage.
Notice: After installation of accelerator cable,
check the engine idling and operation condition.
16. Disconnect the brake booster hose from vacuum
pump.
17. Disconnect the fuel feed line with prefilter from
the feed pump on injection pump.
DIESEL ENGINE MECHANICAL 1B3-15
SSANGYONG Y200
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18. Remove the A/C compressor IN/OUT pipes.
Notice: Evacuate the refrigerant before removal.
19. Remove the power steering pump lines.
Notice: Completely drain the fluid.
20. Remove the fuel lines from the fuel filter and cover
the filter with plug.
21. Disconnect the coolant hose from the water inlet.
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