SsangYong Rexton. Service manual — part 30
DI02-11
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
8. Fit the timing chain onto the camshaft sprockets and
install the upper guide rail.
• Install the clamping guide rail pin.
9. Tighten the intake and exhaust camshaft sprocket bolts.
10. Install the camshaft position sensor.
11. Apply the Loctite to the bolt and tighten it.
Tightening torque
10 Nm
12. Check the intake camshaft before installing the vacuum
pump.
13. Install the intake manifold. Install the oil cooler with new
gasket.
Tightening torque
25 Nm
Tightening torque
25 ± 2.5 Nm,
90° + 10°
Y220_02031
Y220_02030
Y220_02029
Y220_02028
Notice
Ensure that there is no leaks around the coolant line
for #1 cylinder
Notice
• Install the guide rail with slanted side facing
forward.
• Be careful not to change the timing of HP pump
when fitting the timing chain.
DI02-12
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
14. Install the chain tensioner.
17. Tighten the cylinder head cover bolts.
Notice
•
Apply the sealant to the bolts for the vacuum pump
and the timing chain cover.
15. Install the cylinder head cover assembly.
16. Install the rubber gasket.
18. Check the parting surface of the #12 bearing cap and the
cylinder head for contacting.
19. Check if the O-ring is installed in the vacuum pump.
20. Install the vacuum pump with the key groove aligned.
21. Tighten the vacuum pump mounting bolts.
Y220_02032
Y220_02033
Y220_02034
Y220_02037
Tightening torque
80 ± 8.0 Nm
Tightening torque
10 ± 1.0 Nm
Tightening torque
10 ± 1.0 Nm
DI02-13
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
Y220_02035
Y220_02036
Y220_02038
22. Install the PCV valve assembly on the cylinder head.
24. Remove the protective caps and install the new fuel supply
pipes.
Tightening torque
10 ± 1.0 Nm
23. Engage the engine oil hose and the PCV valve hose.
Notice
•
To keep the cleanness and protect the components,
the fuel pipes should be replaced with new ones.
•
Be careful not to be mixed the fuel pipes because
the pipe appearance of #1 and #3 cylinders and #2
and #4 are same each other.
DI02-14
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
1. Remove the cylinder head assembly.
Intake/Exhaust - Removal/Installation
2. Install the removed cylinder head on the assembly board
(special tool) and set the supporting bar and lever (special
tool) on the cylinder head.
3. Push the valve spring seat down with the lever and remove
the valve cotter, valve seat and valve spring.
Y220_02039
Y220_02040
Y220_02042
Y220_02041
4. Remove the valves from the cylinder head.
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