SsangYong Rexton. Service manual — part 624
SSANGYONG Y200
7A-16 HEATING AND VENTILATION SYSTEM
6. Installation should follow the removal procedure
in the reverse order.
•
Install the nozzle and the ventilation duct to the
instrument panel.
•
Install the duct at console side with air duct.
REAR COOLER DUCT
Removal & Installation Procedure
1. Remove the rear quarter inner panel.
2. Remove the tapping screw and hex screw at the
duct.
3. Remove the duct.
4. Installation should follow the removal procedure
in the reverse order.
YAD7A090
YAD7A100
YAD7A110
YAD7A120
HEATING AND VENTILATION SYSTEM 7A-17
SSANGYONG Y200
HEATER AND BLOWER MODULE
ASSEMBLY
Removal & Installation Procedure
1. Disconnect the blower motor connecter.
2. Remove the retaining bolts of the blower module
and evaporator and then remove the blower
module.
Notice: A/C pipe should be removed previously.
3. Remove the heater module retaining bolts and
heater module assembly.
Notice: Note that it is possible to remove the
heater module only when you remove the heater
hose previously.
4. Installation should follow the removal procedure
in the reverse order.
•
Tighten the heater module with the retaining
bolts.
Retaining Bolt
5 N•m (44 lb-in)
YAD7A130
YAD7A140
YAD7A150
YAD7A160
SSANGYONG Y200
7A-18 HEATING AND VENTILATION SYSTEM
•
Tighten the blower module assembly with
retaining nuts.
•
Connect the blower motor connector and install
the heater hose and A/C pipe.
HEATER SUCTION AND
DISCHARGE HOSE
Removal & Installation Procedure
1. Drain the coolant.
2. Remove the clips and push back the suction
heater hose clamp near the fire wall.
3. Twist the hose slowly from the left side to the right
side to loosen the connection between the hose
and the tube.
4. Remove the hose end from the tube.
5. Remove the clip and push back the heater suction
hose at engine block side.
6. Remove the heater suction hose and discharge
hose on the vehicle.
7. Installation should follow the removal procedure
in the reverse order.
Retaining Bolt
5 N•m (44 lb-in)
YAD7A170
YAD7A180
YAD7A190
YAD7A200
SECTION 7B
GENERAL HVAC (HEATING, VENTILATION
AND AIR CONDITIONING) SYSTEM
TABLE OF CONTENTS
Description and Operation . . . . . . . . ... 7B-2
Specifications . . . . . . . . . . . . . .. 7B-2
Repair Instructions . . . . . . . . . . . ... 7B-3
Basic A/C System Function . . . . . . . . .. 7B-5
Component Locator . . . . . . . . . . . . 7B-7
A/C System Component . . . . . . . . . .. 7B-7
A/C System Pipe Line . . . . . . . . . . .. 7B-8
Compressor Location . . . . . . . . . . ... 7B-9
Diagnostic Information and Procedures . . . 7B-10
General Diagnosis . . . . . . . . . . . . 7B-10
Diagnosis Using The Manifold Gauge . . . . 7B-11
Maintenance and Repair . . . . . . . . ... 7B-13
Refrigerant Charging . . . . . . . . . . .. 7B-13
Compressor Oil Replacement . . . . . . . 7B-17
Replacement of Refrigerant Connection . . . .. 7B-18
Repair Instructions . . . . . . . . . . . .. 7B-19
On-Vehicle Service . . . . . . . . . . . ... 7B-19
Air Filter (Auto A/C) . . . . . . . . . . . 7B-19
Receiver-Dryer . . . . . . . . . . . . ... 7B-20
Condenser . . . . . . . . . . . . . . . 7B-21
Compressor . . . . . . . . . . . . . ... 7B-23
A/C High/Low Pressure Line . . . . . . . ... 7B-23
A/C Module Assembly . . . . . . . . . ... 7B-24
Unit Repair . . . . . . . . . . . . . . ... 7B-25
Compressor . . . . . . . . . . . . . ... 7B-25
Special Tools and Equipment . . . . . . . 7B-27
Special Tools Table . . . . . . . . . . . 7B-27
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