SsangYong Rexton. Service manual — part 422
SSANGYONG Y200
1F2-2 M161 ENGINE CONTROLS
Specifications . . . . . . . . . . . . . 1F2-103
Engine Data Display Table . . . . . . . .. 1F2-103
Fastener Tightening Specifications . . . . .. 1F2-104
Fuel System Specification . . . . . . . ... 1F2-105
Temperature vs Resistance . . . . . . . . 1F2-105
Special Tools and Equipment . . . . . . 1F2-106
Special Tools Table . . . . . . . . . . . 1F2-106
M161 ENGINE CONTROLS 1F2-3
SSANGYONG Y200
ENGINE AND ECM PROBLEM CHECK REPORT
VEHICLE AND CUSTOMER INFORMATION
MIL INFORMATION
PROBLEM DESCRIPTION
CONDITION WHEN PROBLEM OCCURS
Date Problem Occurred
Customer Name
Driver Name
Purchase date
Vehicle Model
VIN
Engine Model
Km
miles
License No.
Mileage
Condition of MIL
DTC inspection
(if available)
o
Remains on
o
Sometimes illuminates
o
Does not illuminate
o
Normal
o
Malfunction code(s) (code )
o
Freeze frame data ( )
o
Engine Does Not Start
o
Hard to Start
o
Poor Idling
o
Poor Driveability
o
Engine Stall
o
Others
o
No cranking
o
No initial combustion
o
No complete combustion
o
Slow cranking
o
Others
o
Incorrect first Idle
o
Abnormal idle rpm
o
High (rpm)
o
Low (rpm)
o
Idling Unstable
o
Others
o
Hesitation
o
Back fire
o
Muffler explosion (after-burning)
o
Surging
o
Knocking
o
Poor performance
o
Other
o
Soon after starting
o
After accelerator pedal depressed
o
After accelerator pedal released
o
During A/C operation
o
Shifting from N to D or D to N
o
At full steering
o
Others
Problem Frequency
Weather
Ambient Temperature
Place
Engine Temperature
Engine Operation
o
Constant
o
Intermittent (times per day/month)
o
Once only
o
Others
o
Fine
o
Cloudy
o
Rainy
o
Snowy
o
Various/Others
o
Hot
o
Warm
o
Cool
o
Cold (approx.____°F/____°C)
o
Highway
o
Suburbs
o
Inner City
o
Uphill
o
Downhill
o
Rough Road
o
Others
o
Cold
o
Warming Up
o
Before warming up
o
After warm-up
o
Any temp.
o
Others
o
Starting
o
Just after starting (min.)
o
Idling
o
Racing
o
Driving
o
Constant speed
o
Acceleration
o
Deceleration
o
A/C switch ON/OFF
o
Other
SSANGYONG Y200
1F2-4 M161 ENGINE CONTROLS
FAILURE CODE DIAGNOSIS
CLEARING FAILURE CODES
Notice: To prevent Engine Control Module (ECM) damage, the key must be OFF when disconnecting or reconnecting
the power to the ECM (for example battery cable, ECM pigtail connector, ECM fuse, jumper cables, etc.)
Parameters listed in the table may not be exactly the same as your reading due to the type of instrument or other
factors. If a failure code is displayed during the “TROUBLE CODE” in scan tool check mode, check the circuit for
the code listed in the table below. For details of each code, turn to the page referred to under the “See Page” for
the respective “Failure Code” in the below table.
Failure codes should be cleared after repairs have been completed.
DIAGNOSTIC INFORMATION AND PROCEDURE
FAILURE CODES TABLE
Failure
code
00
01
02
03
04
05
06
08
09
10
11
17
18
19
20
21
23
24
25
26
29
30
31
32
33
34
35
40
41
Description
Engine coolant temperature sensor low voltage
Engine coolant temperature sensor high voltage
Engine coolant temperature sensor plausibility
Intake air temperature sensor low voltage
Intake air temperature sensor high voltage
Intake air temperature sensor plausibility
Engine coolant temperature insufficient for closed loop fuel control
System voltage too low
Mass air flow sensor plausibility
Mass air flow sensor low voltage
Mass air flow sensor high voltage
Crankshaft position sensor signal failure (no engine revolution signal)
Crankshaft position sensor signal failure (rpm > max. value)
Camshaft position sensor signal : No.1 cylinder recognition failure
Crankshaft position sensor signal failure (gap recognition failure)
Transmission coding failure
CAN communication failure : ASR/MSR
CAN communication failure : ABS
Communication with transponder missing
CAN communication failure : TCU (A/T only)
CAN communication failure : ID 200h not plausible
CAN communication failure : ID 208h not plausible
CAN communication failure : communication initialization failure
Engine rpm output circuit short circuit to battery
Engine rpm output circuit short circuit to ground or open
Fuel pump relay short circuit to battery
Fuel pump relay short circuit to ground or open
Purge control valve short circuit to battery
Purge control valve short circuit to ground or open
See Page
1F2-56
1F2-56
1F2-56
1F2-52
1F2-52
1F2-52
1F2-56
1F2-28
1F2-52
1F2-52
1F2-52
1F2-13
1F2-13
1F2-17
1F2-13
1F2-80
1F2-78
1F2-78
1F2-84
1F2-78
1F2-79
1F2-79
1F2-79
1F2-67
1F2-67
1F2-33
1F2-33
1F2-41
1F2-41
M161 ENGINE CONTROLS 1F2-5
SSANGYONG Y200
FAILURE CODES TABLE (Cont’d)
Failure
code
44
45
54
56
58
59
60
64
65
67
68
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
89
93
96
97
98
99
100
101
102
103
104
105
Description
Cooling fan (HI) relay short circuit to power
Cooling fan (HI) relay short circuit to ground or open
Purge control circuit malfunction
No.1 knock sensor signal failure
Camshaft position sensor signal : No.1 cylinder synchronization failure
CAN communication failure : MSR data transmission not plausible
CAN communication failure : ASR data transmission not plausible
No ignition voltage output (No.1 ignition coil)
No ignition voltage output (No.2 ignition coil)
Crankshaft position sensor adaptation failure
Random/Multiple Misfire
Starter signal recognition failure
No.1 injector short circuit to battery
No.1 injector short circuit to ground or open
No.2 injector short circuit to battery
No.2 injector short circuit to ground or open
No.3 injector short circuit to battery
No.3 injector short circuit to ground or open
No.4 injector short circuit to battery
No.4 injector short circuit to ground or open
Oxygen sensor high voltage
Bank 1 system short term fuel trim adaptation below lean threshold
Oxygen sensor no activity detected
Oxygen sensor not lean after overrun fuel shut -off
Oxygen sensor slow response
Oxygen sensor heater failure
Oxygen sensor heater short circuit to battery
Oxygen sensor heater short circuit to ground or open
Oxygen sensor low voltage
Bank 1 system short term fuel trim adaptation above rich threshold
Bank 1 system short term fuel trim at rich stop
Bank 1 system short term fuel trim at lean stop
Bank 1 system idle adaptation failure (above rich threshold)
Bank 1 system idle adaptation failure (below lean threshold)
Bank 1 system learning control failure (rich, low load)
Bank 1 system learning control failure (lean, low load)
Bank 1 system learning control failure (rich, high load)
Bank 1 system learning control failure (lean, high load)
Throttle position sensor 1 low voltage
Throttle position sensor 1 high voltage
See Page
1F1-62
1F1-62
1F1-41
1F1-23
1F1-17
1F1-79
1F1-79
1F1-11
1F1-11
1F1-13
1F1-25
1F1-29
1F1-37
1F1-37
1F1-37
1F1-37
1F1-37
1F1-38
1F1-38
1F1-38
1F1-72
1F1-73
1F1-72
1F1-72
1F1-72
1F1-72
1F1-72
1F1-72
1F1-72
1F1-73
1F1-73
1F1-73
1F1-73
1F1-73
1F1-73
1F1-73
1F1-73
1F1-73
1F1-47
1F1-47
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