SsangYong Rexton. Service manual — part 456
SSANGYONG Y200
1F3-44 DIESEL ENGINE CONTROLS
YAD1FC20
FUEL PUMP
1 Fuel Injection Pump
2 Pressure Line . . . . . . ... 13 N•m (10 lb-ft)
3 Suction Line
4 Hose Clip . . . . . . . . . . . ... Replace
5 Gasket . . . . . . . . . . . . ... Replace
6 Spring Lock Washer
7 Hexagon Nuts . . . . . . .. 18 N•m (13 lb-ft)
8 Fuel Pump
DIESEL ENGINE CONTROLS 1F3-45
SSANGYONG Y200
YAD1FC30
YAD1FC40
YAD1FC50
Removal & Installation procedure
1. Disconnect the fuel pressure and suction line.
Installation Notice
2. Remove the fuel pump mounting bolts.
Installation Notice
3. Remove the fuel pump and gasket.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
17 N•m (10 lb-ft)
Tightening Torque
13 N•m (10 lb-ft)
SSANGYONG Y200
1F3-46 DIESEL ENGINE CONTROLS
YAD1FC60
INJECTION NOZZLES
1 Fuel Injection Nozzle . 35 - 40N•m (26 - 30 lb-ft)
2 Fuel Return Hose
3 Plug
4 Nozzle Washer . . . . . . . . . . Replace
5 Fuel Injection Pipe . . . . ... 18 N•m (13 lb-ft)
DIESEL ENGINE CONTROLS 1F3-47
SSANGYONG Y200
YAD1BFC70
YAD1BFC80
YAD1BCU0
YAD1BFC90
6. Replace the washers (6).
7. Installation should follow the removal procedure
in the reverse order.
Notice: Pay attention to the installation position
of new nozzle washer and tightening torque.
Tools Required
001 589 65 09 00
Serration Wrench
Removal & Installation Procedure
1. Remove the plastic clip from the injection pipe
2. Remove the fuel return hose (5).
3. Remove the plug(3).
4. Disconnect the injection pipes from the injection
nozzles and push them to the side.
Installation Notice
5. Remove the fuel injection nozzle (4) with serration
wrench 001 589 65 09 00.
Installation Notice
Tightening Torque
18 N•m (13 lb-ft)
Tightening Torque
35 - 40 N•m
(26 - 30 lb-ft)
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