SsangYong Rexton. Service manual — part 342
M161 ENGINE MECHANICAL 1B2-51
SSANGYONG Y200
YAD1B6D0
YAD1B6F0
YAD1B6E0
YAD1B6G0
Removal & Installation Procedure
1. Turn the crankshaft and position the no.1 cylinder
piston at ATDC 20 ° .
Notice: Turn the crankshaft in the direction of
engine rotation.
2. Remove the cylinder head front cover.
6. Unscrew the exhaust sprocket bolt and remove
the exhaust camshaft sprocket.
Installation Notice
4. Insert the holding pin 111 589 03 15 00 into the
no.1 and no.6 bearing cap hole on camshaft to
secure intake and exhaust camshaft.
5. Remove the chain tensioner.
3. Put the alignment marks (arrows) on the camshaft
sprocket and the timing chain.
Notice: The flange bolt is designed to be used
only once, so always replace with new one.
Tightening Torque
1st step: 18 - 22 N•m
(13 - 16 lb-ft)
2nd step:60° ± 5°
SSANGYONG Y200
1B2-52 M161 ENGINE MECHANICAL
YAD1B7B0
YAD1B7C0
7. Unscrew the bolt (3) from the armature (4) and re
ove the roll pin, and remove the armature.
Installation Notice
10. Remove the adjuster piston (9) and conical spring
(10) from intake camshaft sprocket.
11. Unscrew the bolt (11) and remove the flange shaft.
Installation Notice
8. Unscrew the nut (6) and remove the seal cover
(7).
Installation Notice
Notice: Put the locking slot of nut toward
armarture.
9. Take off the timing chain from intake camshaft
sprocket.
Tightening Torque
35 N•m (26 lb-ft)
Tightening Torque
1st step: 18 - 22 N•m
(13 - 16 lb-ft)
2nd step: 60° ± 5°
Notice: The flange bolt is designed to be used
only once, so always replace with new one.
12. Installation should follow the removal procedure
in the reverse order.
13. Check and adjust the camshaft timing.
Tightening Torque
60 - 70 N•m
(44 - 52 lb-ft)
M161 ENGINE MECHANICAL 1B2-53
SSANGYONG Y200
YAD1B0G0
YAD1B0H0
CAMSHAFT SPROCKET BOLT
Intake Flange Shaft Bolt
Exhaust Camshaft Sprocket Bolt
Notice: The sprocket bolts are designed to be
used only once, so always replace with new one.
C. M7 x 13 Collar Bolt Torx-T30
e. 6.8 mm
16. Flange Shaft
18. Control Piston
22. Intake Camshaft
Tightening Torque
1st step: 18 - 22 N•m
(13 - 16 lb-ft)
2nd step:60° ± 5°
Tightening Torque
1st step: 18 - 22 N•m
(13 - 16 lb-ft)
2nd step:60° ± 5°
Notice: The sprocket bolts are designed to be
used only once, so always replace with new one.
E. M7 x 13 Collar Bolt Torx-T30
e. 6.8 mm
13a. Camshaft Sprocket
22a. Exhaust Camshaft
SSANGYONG Y200
1B2-54 M161 ENGINE MECHANICAL
CAMSHAFT
Preceding Work:
Removal of cylinder head cover
Removal of camshaft adjust actuator and cylinder head front cover
1 Bolt (M7 X 13, 3 pieces)
. . . . ... 1st Step 18 - 22 NSm (13 - 16 lb-ft)
2nd Step 60 ° ± 5 ° Rotation Added
2 Exhaust Camshaft Sprocket
3 Timing Chain
4a Intake Camshaft Spocket (E20)
YAD1B7D0
4b Camshaft Adjuster and Camshaft
Sprocket (E23)
5 Bearing Cap Bolt (20 pieces)
. . . . . .. 22.5 - 27.5 N•m (16.6 - 20.3 lb-ft)
6 Camshaft Bearing Cap
7 Wrench
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