SsangYong Rexton. Service manual — part 325

M162 ENGINE MECHANICAL 1B1-103

SSANGYONG Y200

YAD1B4L0

UNIT REPAIR

OIL GALLERY IN CRANKCASE

Preceding Work : Removal of crankshaft

Removal of oil spray nozzle

1 Plug
2 Steel Ball

Cleaning Procedure

1. Remove the plug (1) with a screwdriver.

2. Using a round bar (3) and hammer, remove the

steel ball (2).

3. Using the compressed air, blow into the oil

galleries and clean it off.

3 Round Bar . . . . . . . . .

φ

11 x 750 mm

YAD1B3M0

SSANGYONG Y200

1B1-104 M162 ENGINE MECHANICAL

1 Plug . . . . . . . . . . . . . . Replace
2 -
3 -

Sealing Procedure

1. Enlarge the end of main oil gallery (4) to be

diameter of 16mm, depth of 15mm.

2. Using an M16 x 1.5 thread (tap), make the thread

at the end of main oil gallery (4).

3. Throughly clean the oil gallery with compressed

air and tighten the screw plug (M16 x 1.5) after
applying sealing bond on it.

4. Apply Loctite 270 on new plug and tighten to the

hole until the drift 102 589 12 15 00 is stopped
after inserting new plug into the drift.

4 Main Oil Gallery
5 Screw Plug

Tools Required

102 589 12 15 00

Drift

YAD1B3N0

M162 ENGINE MECHANICAL 1B1-105

SSANGYONG Y200

OIL GALLERY IN CYLINDER HEAD

Preceding Work : Removal of cylinder head

Removal of camshaft

Removal of tappet

1 Screw Plug . . . . . . . ... 15 N•m (11 lb-ft)
2 Seal

Cleaning Procedure

1. Remove the screw plug (1) and the seal (2).

Installation Notice

Replace the seal with new one.

2. Clean the oil gallery using the compressed air.

3 Steel Ball (

φ

8mm)

Tightening Torque

15 N•m (11 lb-ft)

YAD1B3Q0

SSANGYONG Y200

1B1-106 M162 ENGINE MECHANICAL

YAD1B3R0

YAD1B3S0

YAD1B3T0

YAD1B3U0

Sealing Procedure

1. Remove the screw plug (1) and the seal.

Installation Notice

2. Remove the steel ball from the oil gallery (4), (5),

(6) and (7) using the round bar (12,

φ

6 x 700 mm).

4. Enlarge the oil gallery at the rear of the cylinder

head to be diameter 9mm, depth 8mm.

5. Tap in the steel ball (3) from the side to the oil

gallery using the punch (13).

6. Pull out the steel ball (3) using the round bar (12).

7. Enlarge the oil gallery to be diameter 9mm, depth

8 mm.

3. Remove the plug (8) using the screw driver.

Tightening Torque

15 N•m (11 lb-ft)