SsangYong Rexton. Service manual — part 300
M162 ENGINE MECHANICAL 1B1-3
SSANGYONG Y200
4. Disconnect the Hot Film Air Mass (HFM) sensor
connector.
5. Disconnect the HFM sensor from the air filter
housing.
6. Remove the intake air duct mounting nuts.
Installation Notice
8. Loosen the radiator drain cock and drain the
coolant.
Notice: Open the coolant reservoir cap.
7. Remove the air cleaner cover. Remove the
mounting bolts and air cleaner housing and
element assembly.
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque
28 - 47 N•m
(21 - 35 lb-ft)
Tightening Torque
9 - 11 N•m
(80 - 97 lb-in)
YAD1B020
KAA1C010
YAD1B030
YAD1B040
SSANGYONG Y200
1B1-4 M162 ENGINE MECHANICAL
10. Remove the cooling fan shroud. Refer to Section
1D, Engine Cooling.
12. Remove the upper mounting bolts of radiator and
then remove the radiator.
11. Disconnect the each hose from radiator.
9. Loosen the cylinder block drain plug and then drain
the coolant completely.
Installation Notice
Replace the seal before installation of the drain
plug.
Tightening Torque
30 N•m (22 lb-ft)
YAD1B050
YAD1B060
YAD1B070
YAD1B080
M162 ENGINE MECHANICAL 1B1-5
SSANGYONG Y200
14. Discharge the refrigerant from A/C system, and
disconnect the discharge pipe and suction pipe
from the compressor. Refer to Section 7B, Manual
Control Heating, Ventilation, and Air Conditioning
System.
Installation Notice
16. Remove the fuel feed and return line.
Installation Notice
Before removing the fuel lines, release the pressure
in the fuel system.
15. Remove the acceleration control cable and
automatic transmission pressure cable.
13. Remove the hydraulic pipe of power steering.
Installation Notice
Completely drain the oil.
Tightening Torque
21 - 25 N•m
(15 - 18 lb-ft)
YAD1B090
YAD1B100
YAD1B4M0
KAA1F070
Tightening Torque
40 - 50 N•m
(30 - 37 lb-ft)
Tightening Torque
20 - 30 N•m
(15 - 22 lb-ft)
SSANGYONG Y200
1B1-6 M162 ENGINE MECHANICAL
18. Disconnect the terminal from starter motor and
remove the starter motor.
19. Disconnect the engine main harness ground.
21. Disconnect following sensors connector.
•
Coolant temperature sensor.
•
2 knock sensors.
•
Camshaft and crankshaft sensors.
20. Disconnect the engine ground wire.
17. Disconnect the terminals from the generator.
YAD1B110
YAD1B120
YAD1B130
YAA1F150
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