Jaguar 5HP24 transmission. Service manual — part 14

2.2 Brake F with freewheel, 1st gear

The freewheel can be separated from
cylinder F as a complete unit. To do this,
take out the snap ring using suitable pli-
ers and a screwdriver, and take out the
complete freewheel.

Remove the snap ring and disassemble
the complete freewheel down to the fol-
lowing parts: fixing washer, inner sprag
race, cover disc, freewheel cage, cover
disc, and outer sprag race.

Take out the snap ring and lift out the
complete clutch pack of brake F.

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Take the O-ring off cylinder F; using
assembly bracket 5x46 000 931, press
down the cup spring in the mandrel press
and then remove the split ring.
Take out the cup spring.

Push cylinder F out using two plastic
punches.

Important!
Store the piston in such a way that the
sealing lip is neither folded nor damaged.

Take out the snap ring and use a suitable
drift to drive the needle roller bearing out
of the cylinder hub.
You can use assembly bracket 5x46 000
931 as a support.

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2.3 Output assembly

Put the output assembly on counter
support 5x46 000 946 and clamp the
holding device in a vice.

Important!
Different versions are possible. Take off
the O-ring from the extension.

Unlock the slotted nut using a suitable
chisel and loosen it with slotted nut
wrench 5x46 000 787.

Take out the snap ring with pliers and lift
the extension off the output flange.
Then lever out the shaft seal using a suit-
able screwdriver and push out the ball
bearing in the mandrel press.
If necessary, heat up the extension to
approx. 70° C using a fan heater or simi-
lar device.

Important!
Do not mixup the two bearing inner
rings; they are not interchangeable.

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