Jaguar 5HP24 transmission. Service manual — part 7

1 Screw plug

01.650

Hexagonal socket

3.1/3

12 Nm

(Transmission housing)

SAF = 5 mm

(±1.2Nm)

2 Screw plug

01.210

Hexagonal socket

3.1/3

25 Nm

(Transmission housing)

SAF = 6 mm

(±2.5 Nm)

3 Transport plug

01.230

Hexagonal

3.1/3

2 Nm

(Transmission housing)

01.240

SAF = 17 mm

(±0.2 Nm)

4 Screw plug M14x1.5

01.090

Hexagonal socket

3.1/5

20 Nm

(Leg spring)

SAF = 6 mm

(±2.0 Nm)

5 Machine screw

01.080

TORX - TX 27

3.1/5

10 Nm

(Guiding plate)

(±1.0 Nm)

6 Machine screw

01.010/200 TORX - TX 27 H

1.4/17 10 Nm + 30°

(Detent spring)

(±0.3 Nm ±10°)

7 Hexagon screw

01.590

Hexagonal

3.1/5

10 Nm

(Selector mechanism)

01.620

SAF = 10 mm

(±1.0 Nm)

8 Countersunk screw

77.210

TORX - TX 40

3.2/6

23 Nm

(Cylinder F)

(±2.3 Nm)

9 Slotted nut

14.030

Socket wrench

3.4/2

120 Nm

(Output)

5x46 000 787

(±12.0 Nm)

10 Hexagon screw

14.070

Hexagonal

3.4/3

23 Nm

(Output)

SAF = 13 mm

(±2.3 Nm)

11 Machine screw

10.020/130 TORX - TX 27

3.6/3

10 Nm

(Stator shaft/ centering plate)

(±1.0 Nm)

12 Screw plug, M14x1.5

10.090

Hexagonal socket

3.6/3

25 Nm

(Intermediate plate/lub. pressure)

SAF = 6 mm

(±2.5 Nm)

13 Screw plug, M22x1.5

01.020/180 Hexagonal

3.6/3

50 Nm

(Intermediate plate/flow reg.valve)

SAF = 19 mm

(±5.0 Nm)

14 Countersunk screw

10.070

TORX - TX 27

3.6/4

10 Nm

(Intermediate plate/ pump)

(±1.0 Nm)

15 Countersunk screw

10.074

TORX - TX 27

3.6/4

5 Nm

(Intermediate plate/ pump)

(±0.5 Nm)

1.5/1

1.5 Tightening torques

No. Designation

ELCAT-

Wrench size

Page

Tightening

Pos.-No.

No.

torque

16 Hexagon screw

22.090

1.4/16

46 Nm

(Bell housing)

22.100

SAF = 17 mm

3.6/5

(±4.6 Nm)

17 Machine screw

10.150

TORX - TX 27

3.7/2

10 Nm

(Oil tube bracket)

(±1.0 Nm)

18 Machine screw

27.400

TORX - TX 27

3.7/3

8 Nm

(Control unit)

27.410

(±0.8 Nm)

19 Machine screw

27.520

TORX - TX 27

3.7/4

8 Nm

(Inductive transmitter)

(±0.8 Nm)

20 Machine screw

27.470

TORX - TX 27

3.7/4

5 Nm

(Filter)

(±0.5 Nm)

21 Machine screw

03.050

TORX - TX 27

3.7/4

10 Nm

(Oil pan)

(±1.0 Nm)

22 Screw plug, M18x1.5

01.220

Hexagonal socket

3.7/5

35 Nm

(Transmission housing)

SAF = 8 mm

(±3.5 Nm)

23 Screw plug, M16x1.5

03.010/130 Hexagonal socket

3.7/5

30 Nm

(Oil pan)

SAF = 8 mm

(±3.0 Nm)

24 Hexagonal screw

01.580

3.7/5

10 Nm

(Cable clip)

SAF = 10mm

(±1.0 Nm)

25 Hexagon screw M8x55

22.410

3.7/6

20 Nm

(Converter retaining bracket)

SAF = 13 mm

(±2.0 Nm)

26 Hexagon screw, M10x16

22.430

3.7/6

20 Nm

(Converter retaining bracket)

SAF = 17 mm

(±2.0 Nm)

1.5/2

No. Designation

ELCAT-

Wrench size

Page

Tightening

Pos.-No.

No.

torque

5 HP 24

1.6/1

1.6 Transmission test (test bench)

The following points must be checked:

Oil level correct

Proper oil level; observe the vehicle manufacturer’s specifications and ELCAT.

Oil level too low

This can result in:
- Engine over-reving or no power flow in curves or when starting from a stop
- Valve chatter due to air pockets in the oil
- General malfunctions
Among other things, burned clutches can be the result.

Oil level too high

Danger of loss due to splashing, formation of foam, strong increases in temperature at high
road speeds. Loss of oil via breather; among other things, burned clutches and shifting prob-
lems can be the result.

Proper engine settings

Correct idle speed; follow specifications from vehicle manufacturer.

Power flow, forward and reverse

Correct adjustment of selector linkage or control cable; observe the vehicle manufacturer’s
specifications.

Cooler bypass respectively cooler connection on test bench

Do not overheat transmission, maximum +120° C