Jaguar X-Type Sedan and Estate (Wagon). Service manual — part 306
7. Using the special tool, connect the EGR cooler coolant hose to the
thermostat housing.
8. Install the air cleaner outlet pipe.
For additional information, refer to:
Air Cleaner Outlet Pipe
(303-12B
Intake Air Distribution and Filtering - 2.0L Duratorq-TDCi/2.2L
Duratorq-TDCi (110kW /150PS) - Puma, Removal and Installation).
9. Install the catalytic converter.
For additional information, refer to:
Catalytic Converter - 2.0L Duratorq-
TDCi/2.2L Duratorq-TDCi (110kW /150PS) - Puma
(309-00 Exhaust
System, Removal and Installation).
10. Carry out the cooling system filling and bleeding procedure.
For additional information, refer to:
Cooling System Draining, Filling and
Bleeding
(303-03B Engine Cooling - 2.0L Duratorq-TDCi/2.2L
Duratorq-TDCi (110kW /150PS) - Puma, General Procedures).
Published: 11-May-2011
Engine Emission Control - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) -
Puma - Exhaust Gas Recirculation (EGR) Cooler to EGR Valve Tube
Removal and Installation
Removal
1. Remove the air cleaner.
For additional information, refer to:
Air Cleaner
(303-12B Intake Air
Distribution and Filtering - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi
(110kW/150PS) - Puma, Removal and Installation).
2. Loosen the exhaust gas recirculation (EGR) cooler to EGR valve tube
mounting bracket upper retaining bolt.
3. Remove the EGR cooler to EGR valve tube mounting bracket lower
retaining bolt.
4. Remove the EGR valve tube to EGR cooler retaining bolts.
Remove and discard the gasket.
5. Remove the EGR valve tube to EGR valve retaining nuts.
6. Remove the EGR valve tube to EGR valve retaining studs.
Remove and discard the gasket.
7. Remove the EGR cooler to EGR valve tube.
Installation
1.
CAUTION: The tightening sequence of the EGR cooler to EGR valve
tube retaining nuts and bolts is critical. Follow the exact order of
tightening shown in the installation procedure. Failure to follow this
instruction may result in damage to the vehicle.
Install the EGR cooler to EGR valve tube.
2. NOTE: Install a new EGR valve tube to EGR valve gasket.
Install the EGR valve tube to EGR valve retaining studs.
Tighten to 11 Nm.
3. Loosely install the EGR valve tube to EGR valve retaining nuts.
4. NOTE: Install a new EGR valve tube to EGR cooler gasket.
Loosely install the EGR valve tube to EGR cooler retaining bolts.
5. Loosely install the EGR cooler to EGR valve tube mounting bracket lower
retaining bolt.
6. Tighten the EGR valve tube to EGR valve retaining nuts.
Tighten to 10 Nm.
7. Tighten the EGR valve tube to EGR cooler retaining bolts.
Tighten to 10 Nm.
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