JAC HFC4DA1-2C engine. Instruction — part 43
BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 8 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation (Continued)
(Continued)
(Continued)
(Continued)
Front
Front
Front
Front triangle
triangle
triangle
triangle glass
glass
glass
glass
2.
Reinstall the window.
�
Pass the cable through the window groove
and stick the lower edge of seal along the
edge of window groove.
�
Compress the outside of glass continuously
and forcibly and meanwhile draw one end of
the cable to press the seal onto the window
groove.
�
Repeat those action until the window is
properly installed and then check if the seal is
sealed properly.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 9 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Front
Front
Front
Front door
door
door
door glass
glass
glass
glass
1.
Disconnect the negative cable of battery.
2.
Remove the interior trim panel of door.
3.
Disconnect the harness connector of interior trim
panel of door.
4.
Peel off the waterproof membrane.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 10 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation (Continued)
(Continued)
(Continued)
(Continued)
Front
Front
Front
Front door
door
door
door window
window
window
window
5.
Pull out the glass seal from top to bottom.
6.
Remove the loudspeaker.
7.
Remove the glass regulator motor.
8.
Take down the glass from the window carefully.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 11 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Front
Front
Front
Front door
door
door
door glass
glass
glass
glass seal
seal
seal
seal
Removal
1.
Disconnect the negative cable of battery.
2.
Peel off the window glass seal.
Note:
Note:
Note:
Note:
Peel off the window glass seal completely from top to
bottom as shown in the figure.
Installation
1.
Install the seal into door panel from the front
bottom corner.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 12 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Front
Front
Front
Front door
door
door
door glass
glass
glass
glass regulator
regulator
regulator
regulator
Removal
1.
Disconnect the negative cable of battery.
2.
Peel off the window glass seal.
Note:
Note:
Note:
Note:
Peel off the window glass seal completely from top to
bottom as shown in the figure.
3.
Remove the waterproof membrane.
4.
Remove the loudspeaker.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 13 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation (Continued)
(Continued)
(Continued)
(Continued)
Front
Front
Front
Front door
door
door
door glass
glass
glass
glass regulator
regulator
regulator
regulator
5.
Remove the mounting screws for regulator motor.
6.
Take down the regulator motor.
Installation
Install it in reverse order of removal.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 14 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Left
Left
Left
Left side
side
side
side wall
wall
wall
wall glass
glass
glass
glass
Removal
1.
Prepare necessary tools.
2.
Peel off the window glass seal.
Note:
Note:
Note:
Note:
Peel off the window glass seal completely from top to
bottom as shown in the figure.
3.
Remove upper and lower guard plates of B-pillar.
4.
Remove upper and lower guard plates of B-pillar.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 15 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation (Continued)
(Continued)
(Continued)
(Continued)
Left
Left
Left
Left side
side
side
side wall
wall
wall
wall glass
glass
glass
glass
5.
Install the precise cutting blade (24mm hook type
blade) onto the cutter.
Warning:
Warning:
Warning:
Warning:
When using tools for cutting glasses, please wear gloves
and goggles to avoid possible injury caused by
glass fragments generated during cutting.
Attention:
Attention:
Attention:
Attention:
In case of the windshield to be reused, it is prohibited
to use cutter or electric cutting tools.
6.
Remove the front door window seal.
Note:
Note:
Note:
Note:
Peel off the window glass seal completely from top
to bottom as shown in the figure.
7.
Cut the glass sealant, as shown in the figure.
Note:
Note:
Note:
Note:
Two persons are necessary for removal of glass and
one should stand outside to hold the glass by
using suction cup.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 16 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Left
Left
Left
Left side
side
side
side wall
wall
wall
wall glass
glass
glass
glass
Installation
1.
Prepare repair kit, with the following articles
included:
Sea
lant (carbamic acid
ethyl ester adhesive)
Cleaner
Primer
Cloth
Wool brush
Felt
Mat
Nozzle
Note:
Note:
Note:
Note: An additional tube of sealant may be applied.
Note:
Note:
Note:
Note:
Peel off the window glass seal completely from top
to bottom as shown in the figure.
Note:
Note:
Note:
Note:
Don’t
contact
the
already
trimmed
surface,
otherwise, bonding effect of new sealant may be
influenced.
2.
Trim the side grooves.
�
Install the precise cutting blade.
Trim the polyurethane sealant remained on grooves
carefully, with polyurethane sealant in thickness of 1mm
left on the body for side trimming.
3.
Wipe the glass clean.
Trim the polyurethane sealant remained on window
carefully, with polyurethane sealant in thickness of
1mm left on the glass for side trimming.
Caution:
Caution:
Caution:
Caution:
Glass primer contains solvent that can make the primer
hardened after volatilization but also can soften the
surface
coat of
synthetic
paint;
therefore,
“ZK”
polypropylene surface paint mixed with hardener should
be applied around the window.
4.
Install the glass.
�
Mount the glass in place with center aligned.
�
Adjust glass based on window groove height to
ensure proper alignment. Adjust when necessary.
�
Press the glass tightly into the sealant from center
part gradually to both sides.
Note:
Note:
Note:
Note:
Park the vehicle in the place with ambient temperature
of zero degree and don’t drive it 24h before complete
curing of carbamic acid ethyl ester adhesive. The curing
time is determined by temperature and humidity, which
shall be prolonged in case of low temperature and
humidity.
5.
Install remaining parts in reverse order of removal.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 17 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Right
Right
Right
Right side
side
side
side wall
wall
wall
wall glass
glass
glass
glass
Removal
1.
Side wall glass.
2.
Remove the curtain.
3.
Remove the side pillar trim panel.
4.
Remove two mounting bolts for glass.
Attention:
Attention:
Attention:
Attention:
Two service persons are necessary for the removal.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 18 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation (Continued)
(Continued)
(Continued)
(Continued)
Right
Right
Right
Right side
side
side
side wall
wall
wall
wall glass
glass
glass
glass
5.
Remove the mounting bolts for glass and take the
glass down.
Installation
Install it in reverse order of removal.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 19 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Rear
Rear
Rear
Rear side
side
side
side wall
wall
wall
wall glass
glass
glass
glass
Removal
1.
Rear side wall glass.
2.
Remove the curtain.
3.
Remove upper and lower trim panels and guard
plates of pillar-D.
4.
Remove the mounting bolts for glass and take the
glass down carefully.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 20 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Rear
Rear
Rear
Rear side
side
side
side wall
wall
wall
wall glass
glass
glass
glass
5.
Remove the mounting bolts for glass and take the
glass down carefully.
Installation
Install it in reverse order of removal.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 21 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Double-open
Double-open
Double-open
Double-open back
back
back
back door
door
door
door glass
glass
glass
glass
1.
Prepare repair kit, with the following articles
included:
Sea
lant
(carbamic
acid
ethyl ester adhesive)
Cleaner
Primer
Cloth
Wool brush
Felt
Mat
Nozzle
Note:
Note:
Note:
Note: An additional tube of sealant may be applied.
2.
Install the precise cutting blade (24mm hook type
blade) onto the cutter.
Warning:
Warning:
Warning:
Warning:
When using tools for cutting glasses, please wear gloves
and goggles to avoid being injured by glass fragments
generated during cutting.
Attention:
Attention:
Attention:
Attention:
In case of the windshield to be reused, it is prohibited to
use cutter or electric cutting tools.
3.
Remove the double-open back door glass seal.
4.
Cut the glass sealant in the direction shown in
figure.
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BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 22 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Double-open
Double-open
Double-open
Double-open back
back
back
back door
door
door
door glass
glass
glass
glass
Note:
Note:
Note:
Note:
Don’t
contact
the
already
trimmed
surface;
otherwise, bonding effect of new sealant may be
influenced.
1.
Trim the side grooves.
�
Install the precise cutting blade.
Trim the polyurethane sealant remained on grooves
carefully, with polyurethane sealant in thickness of
1mm left on the body for side trimming.
2.
Wipe the glass clean.
Trim the polyurethane sealant remained on window
carefully, with polyurethane sealant in thickness of
1mm left on the glass for side trimming.
Caution:
Caution:
Caution:
Caution:
Glass primer contains solvent that can make the primer
hardened after volatilization but also can soften the
surface
coat of
synthetic
paint;
therefore,
“ZK”
polypropylene surface paint mixed with hardener should
be applied around the window.
3.
Install the glass.
�
Mount the glass in place with center aligned.
�
Adjust glass based on window groove height to
ensure proper alignment. Adjust when necessary.
�
Press the glass tightly into the sealant from center
part gradually to both sides.
Note:
Note:
Note:
Note:
Park the vehicle in the place with ambient
temperature of zero degree and don’t drive it 24h before
complete curing of carbamic acid ethyl ester adhesive.
The curing time is determined by temperature and
humidity, which is prolonged in case of low temperature
and humidity.
4.
Install remaining parts in reverse order of removal.
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BD
BD
BD
BD Front/Rear
Front/Rear
Front/Rear
Front/Rear Doors
Doors
Doors
Doors and
and
and
and Front
Front
Front
Front Compartment
Compartment
Compartment
Compartment Cover
Cover
Cover
Cover
- 23 -
Front/Rear
Front/Rear
Front/Rear
Front/Rear Doors
Doors
Doors
Doors and
and
and
and Front
Front
Front
Front Compartment
Compartment
Compartment
Compartment Cover
Cover
Cover
Cover
Applied models: SUNRAY products manufactured by JAC
Subject
Page
Instruction
Instruction
Instruction
Instruction and
and
and
and Operation
Operation
Operation
Operation
Front compartment cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 24
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Front compartment cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 25
Radiator core bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Compartment cover release cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 29
Right front door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..31
Left front door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Door outer handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...37
Door lock cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Left front door lock body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 41
Right front door lock body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Door seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Double-open back door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 47
Double-open back door outer handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Double-open back door latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Double-open back door lock and drive rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Double-open back door lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55
Double-open back door seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...57
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