JAC High end Light Truck. Instruction — part 5
Plug-in fuse
Starter
132
Insert type fuse
If the head lights or other elements cannot work but the fuse is OK, then you
should check the insert type fuse. If it is already melt broken, change for a new
one. A JAC insert type fuse must be used for the change.
No steel wire is allowed to be used, even if it is temporary use. It will bring
about great damage or even fire.
License light
Screw off the fixing bolts before taking down the glass.
OWNER爷S MANUAL
JAC High end Light Trucks
Fuse in-place tag
Roof light and interior mirror
The lampshade can be simply taken out by hand, and then take down the bulb.
Fuse box
The fuse box is located under glove compartment. Open the fuse box and you
can check and replace the fuse. The box cover can be pulled out by hand.
Please use a pair of nipper pliers to change the fuse.
133
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schematic of different fuse installation
15A 10A 15A 15A 15A 15A 20A 15A 15A 30A
15A 20A 30A 20A 15A 20A 15A 15A 10A 30A
Normal
broken
If the fuse is found broken, check and try to find out the reason for that. Take
necessary maintenance measures before fuse replacement.
Before changing the fuse, turn the start switch to "LOCK" position, and must
use fuses of the same current rating.
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OWNER爷S MANUAL
JAC High end Light Trucks
Front light set
When replacing bulbs, take down the cover first, then the decoration bands for
the headlights screw off the 4 screws, and the bulbs can be taken out.
Rear light set
When replacing the bulbs, you have to take down the tail light before taking out
the bulb from behind the tail light.
Non-return reflector
Turn signal light
Brake light
Rear light
Rear fog light
Reverse light
135
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136
Battery electrolyte level
The battery electrolyte level should be between the upper and lower scale
marks. If the level is too low, it is necessary to add more distilled water.
Headlights
Properly adjust the headlights, to ensure adequate illumination level on the
highways and no dazzle lighting to drivers in other vehicles head-on. When you
need to adjust the headlights, you'd better contact the authorized JAC service
stations that have special equipment.
The headlights' lighting
Tighten the Screw A for vertical adjustment, and tighten Screw B for horizontal
adjustment.
OWNER爷S MANUAL
JAC High end Light Trucks
User
Power(W)
User
Power(W)
User
Power(W)
Front windshield wiper
60
Rear fog light
25
Brake light
25伊2
Front fog light
55伊2
High beam
60伊2
Low beam
55伊2
Reverse light
20伊2
CD set
80
Electric horn
42
Marker light
10伊5
Blower
120
Turn signal light
21伊4
Ceiling light
10
Instruments
70
Others
30
Replacement of bulbs
The removable parts of all lamps are illustrated respectively for reference.
The switches must be turned off when replacing the bulbs and only bulbs of the same rating can be used. The standard
bulb ratings are listed below:
137
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Washing of battery
If the exterior parts of the battery are dirty, use warm water to wash them. To
prevent corrosion, apply a thin layer of Vaseline or grease to the surface of the
terminal stud of the battery.
Specific gravity of the battery electrolyte
If the electrolyte hydrometer reads 1.26 at 20益, it can be deemed that the bat鄄
tery is fully charged.
If the specific gravity is lower than 1.23, the battery needs recharging.
138
OWNER爷S MANUAL
JAC High end Light Trucks
Recommended brands of lubricants and diesels
For the best performance and the longest service life of your vehicle, proper brands of lube oils and diesels should be
used according to the recommendation in the list below.
Location
Oil products recommended
Quantity
Engine oil sump
diesel engine lube oil
Above CE class
For the viscosity, refer to the list of engine lube oil viscosity vs. temperature
6
Gearbox
Summer: GL-4/85W-90
2.7
Winter: GL-4/80W-90
Power steering gear
Auto gearbox oil
As needed
Rear axle
Medium load automotive gear oil
Class GL-4
For the viscosity, refer to the list of gear oil viscosity vs. temperature
3.5
Brake fluid reservoir
DOT3 or DOT4
As needed
Clutch fluid reservoir
DOT3 or DOT4
As needed
Wheel bearings
Multipurpose grease or lithium-based wheel bearing grease
As needed
Intermediate bearing of drive shaft
No.2 or 3 universal lithium-based grease for automobiles
As needed
Clutch yoke
No.2 or 3 universal lithium-based grease for automobiles
As needed
Drive shaft slide bushing
Foss EPT-2.5 grease
As needed
Driving universal joint
Foss EPT-2.5 grease
As needed
Engine cooling system
Glycol anti-freezing fluid
with preservative
As needed
Fuel tank
Summer: No.0 quality light diesel
Winter: No.-10 quality light diesel
Ambient temperature below -30益: No.-35 quality light diesel
92
139
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140
Lube oils must be selected and used carefully according to the lubricated points, and it is especially important to select
proper lube oil viscosity according to the ambient temperature;
Table of diesel viscosity for diesel engines
Table of gear oil viscosity
Infill diesel engine lube oil
Infill gear oil
Lubrication
渊single class冤
enviromment
temperature
渊multilevel冤
Correlation of engine lube oil
viscosity vs ambient temperature
OWNER爷S MANUAL
JAC High end Light Trucks
渊single class冤
Correlation of engine lube oil
viscosity vs ambient temperature
渊multilevel冤
enviromment
temperature
List of lubrication points
Steering gear
drag link
clutch fluid&brake fluid
king steering pin
front hub bearing
tie rod end
engine
rear leaf spring pin
rear hub bearing
differential
rear leaf spring lifting lug pin
king steering pin
front hub bearing
tie rod end
gearbox
drive shaft universal joint
drive shaft universal joint
drive shaft slide bushing
rear leaf spring pin
drive shaft universal joint
rear hub bearing
rear leaf spring lifting lug pin
at the first 1000km
every other month or 3000km
every 6 months or 18000km
every 8 months or 24000km
every other year or 36000km
Lubrication points
replace
W:wheel bearing grease
check, infill or lubricate
C: multipurpose grease
E: engine oil
M: lithium-based grease
G: gear oil
B: brake fluid
141
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Guide to lubrication
Change of the engine oil
Remove the drain plug in the lower part of the oil sump, and drain away the
engine oil in the engine crankcase.
Retighten the drain plug after complete drainage of the engine oil in the engine
crankcase and the fuel filter.
Afterwards, pour the new engine oil of the specified grade into the engine
crankcase through the oil filling port in the cylinder head. Note: Hot engine oil
may scald skins, so please wait for the engine to cool down before draining oil.
The engine oil surface level in the oil sump is measured by the dipstick fixed on
the inner side of the engine. When measuring, the engine should not be run鄄
ning, wait for the oil surface to become still before pulling out the dipstick, and
wipe off the oil from the dipstick with clean cotton cloth. Dip the dipstick into the
oil sump again to the bottom, and then pull it out to check the oil level. There
are two scale lines on the dipstick, the engine oil level should not be below the
lower scale, or there will be difficult oil supply. But the engine oil level should
not be over the upper scale line, otherwise there will occur carbon deposition,
fumes and oil permeation, etc. Therefore, apart from constant attention to the
142
OWNER爷S MANUAL
JAC High end Light Trucks
normality of the engine oil pressure, the engine oil surface level should be
checked before driving out and at an interval of 300-500km.
Replacement of gearbox oil
Screw off the drain hole plug (D) in the bottom of the gearbox casing, drain the
oil out of the gearbox casing. Then, infill the specified lubricant oil into the
gearbox casing through the level inspection hole, until the oil level goes up to
the screw plug (L)of the level inspection hole.
143
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144
Replacement of differential oil
Screw off the drain hole plug (D) in the bottom of the rear axle case to drain the
gear oil in it, infill the specified gear oil into the rear axle case through the level
inspection hole, until the oil level goes up to the screw plug (L)of the level in鄄
spection hole.
Replacement of the greases for the front and rear hub bearings
Replacement of the greases for the front and left hub bearings needs disas鄄
sembly and reassembly of the bearings, so please entrust the authorized JAC
service stations to do that. Proper maintenance and driving can prolong the ve鄄
hicle service life, but also can improve the fuel and oil economic efficiency.
OWNER爷S MANUAL
JAC High end Light Trucks
Replacement of steering oil and fluid
Exhaust fluid
1. Jack up the front axle off the ground completely.
2. Remove the oil pipes (2 pieces) between the steering gear and the power
steering oil reservoir.
3. After the steering fluid is drained off, start the engine in short time, turn the
steering wheel right and left to its limit positions without over 15 seconds, until
the residual fluid is completely drained from the steering pipes.
New fluid fill-up
1. Fix the removed oil pipe in the oil pot and infill the specified power steering
fluid.
2. Fill in the power steering fluid up between the scale marks in the oil pot.
Take care that the fluid surface sinks in parallel with the fill-up, so as to keep a
stable level against any air trapped in.
3. Lower down the front wheels onto the ground, start the engine into idle
speed for several minutes, and rotate the steering wheel right and left.
4. Check the level against the scale mark, and add some more if needed.
145
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Lubrication points
Please use multipurpose greases for lubrication of the following points.
King steering pins (4)
Ends of tie rod (2)
146
OWNER爷S MANUAL
JAC High end Light Trucks
Drag link (2)
Rear leaf spring and spring pin (2)
147
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148
Apply Foss EPT-2.5 grease to the following points:
Universal joints and slide bushing
Please apply No.2 or 3 universal automobile lithium-based grease to the fol鄄
lowing parts:
Intermediate bearings
OWNER爷S MANUAL
JAC High end Light Trucks
149
Technical specification
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Model
HFC1035KD
HFC1035KD
HFC1042K2RD
HFC1042K3RT
Cabin
Single Cab
Single Cab
Double Cab
Double Cab
Engine
HFC4DA1渊E-玉)
HFC4DA1-1渊E-域)
HFC4DA1-1渊E-域)
HFC4DA1-2B(E-芋)
Type
in line-4,diesel
in line-4,
ind -cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
Displacement (cc)
2771
2771
2771
2771
Compression Ratio
17
17
17
17
Max Power (kw/rpm)
57/3600
68/3600
68/3600
68/3600
Max Torque (N.m/rpm)
174/2100-2300
202/2100-2300
202/2100-2300
202/2100-2300
Transmission
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
Speed Ratio
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
Gear Position
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
Final gear ratio
5.375
5.375
5.375
5.375
Brake system
hydraulic brake
hydraulic brake
hydraulic brake
hydraulic brake
Tyre
7.00R16 Rear single
7.00R16 Rear single
7.00R16 Rear single
7.00R16 Rear single
Overall Size渊mm) 渊L*W*H)
4850*1730*224
4850*1730*2240
4875*1715*2215
4918*1868*2154
Rear body size渊mm冤(L*W*H)
3120*1620*400
3120*1620*400
2080*1620*400
2080*1770*400
Tread (front /rear )渊mm冤
1385/1395
1385/1395
1385/1395
1385/1395
Wheelbase渊mm冤
2490
2490
2490
2490
Min Turing Radius渊m冤
6
6
6
6
Min Ground Clearance渊mm冤
198
198
198
198
Max Speed渊km/h冤
110
110
110
110
Seating Capacity
2
2
2+3
2
Max Gradeability(%)
35
35
35
35
Technical specification
150
OWNER爷S MANUAL
JAC High end Light Trucks
Model
HFC1042K3T
HFC1045KRD
HFC1045KRD
HFC1040K/KR1
Cabin
Single Cab
Double Cab
Double Cab
Single/King Cab
Engine
HFC4DA1-2B(E-芋)
HFC4DA1-2B(E-芋)
HFC4DA1-1渊E-域)
HFC4DA1-1渊E-域)
Type
型式
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
Displacement (cc)
2771
2771
2771
2771
Compression Ratio
17
17.5
17.5
17
Max Power (kw/rpm)
68/3600
68/3600
68/3600
68/3600
Max Torque (N.m/rpm)
202/2100-2300
202/2100-2300
202/2100-2300
202/2100-2300
Transmission
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
Speed Ratio
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
Gear Position
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
Final gear ratio
5.375
B301-4.875
B301-4.875
D803-6.142
Brake system
hydraulic brake
hydraulic brake
hydraulic brake
hydraulic brake
Tyre
7.00R16 Rear single
6.50-16/6.50R16
6.50-16/6.50R16
6.50-16
Overall Size渊mm) 渊L*W*H)
4850*1730*2240
5320*1880*2150
5320*1880*2150
5745*1866*2213
Rear body size渊mm冤(L*W*H)
3120*1620*400
2540*1770*400
2540*1770*400
3930/3600*1770*400
Tread (front /rear )渊mm冤
1385/1395
1580/1395
1580/1395
1420,1440/1395
Wheelbase渊mm冤
2490
2800
2800
3000
Min Turing Radius渊m冤
6
7
7
7
Min Ground Clearance渊mm冤
198
190
190
185
Max Speed渊km/h冤
110
95
95
90
Seating Capacity
2
2+3
2+3
2
Max Gradeability(%)
35
32
32
30
151
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Model
HFC1040K/KR1
HFC1045K9T/K9R1T
HFC1045K9T/K9R1T
HFC1045K9/K9R1
Cabin
Single/King Cab
Single/King Cab
Single/King Cab
Single/King Cab
Engine
HFC4DA1渊E-玉)
HFC4DA1-2B(E-芋)
HFC4DA1-2B1(E-芋)
HFC4DA1-1A渊E-域)
Type
in line-4,diesel
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-coolerturbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
Displacement (cc)
2771
2771
2771
2771
Compression Ratio
17
17.5
17.5
17.5
Max Power (kw/rpm)
57/3600
68/3600
80/3600
80/3600
Max Torque (N.m/rpm)
174/2100-2300
202/2100-2300
220/2100-2300
220/2100-2300
Transmission
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
Speed Ratio
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
Gear Position
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
Final gear ratio
D803-6.142
B1DAB0-5.571
B1DAB0-5.571
B1DAB0-5.571
Brake system
hydraulic brake
hydraulic brake
hydraulic brake
hydraulic brake
Tyre
6.50-16
6.50R16/6.50-16
6.50R16/6.50-16
6.50R16/6.50-16
Overall Size渊mm) 渊L*W*H)
5745*1866*2213
5980*1998*2220
5980*1998*2220
5980*1998*2220
Rear body size渊mm冤(L*W*H)
3930/3600*1770*400
4180/3850*1900*400
4180/3850*1900*400
4180/3850*1900*400
Tread (front /rear )渊mm冤
1420,1440/1395
1580/1395
1580/1395
1580/1395
Wheelbase渊mm冤
3000
3308
3308
3308
Min Turing Radius渊m冤
7
14
14
14
Min Ground Clearance渊mm冤
185
185
185
185
Max Speed渊km/h冤
90
95
95
95
Seating Capacity
2
3
3
3
Max Gradeability(%)
30
30
30
30
152
OWNER爷S MANUAL
JAC High end Light Trucks
Model
HFC1045K2/R1
HFC1045K2
HFC1042K
Cabin
Single/King Cab
Single/King Cab
Single Cab
Engine
HFC4DA1-1渊E-域)
HFC4DA1渊E-玉)
HFC4DA1渊E-玉)
Type
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
diesel
in line-4,diesel
Displacement (cc)
2771
2771
2771
Compression Ratio
17.5
17
17
Max Power (kw/rpm)
68/3600
57/3600
57/3600
Max Torque (N.m/rpm)
202/2100-2300
174/2100-2300
174/2100-2300
Transmission
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
Speed Ratio
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
Gear Position
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
Final gear ratio
B1DAB0-5.571
B1DAB0-6.142
D800-6.142
Brake system
hydraulic brake
hydraulic brake
hydraulic brake
Tyre
6.50R16/6.50-16
6.50R16/6.50-16
7.00R16
Overall Size渊mm) 渊L*W*H)
5980*1998*2220
5980*1998*2200
5980*1880*2200
Rear body size渊mm冤(L*W*H)
4180/3850*1900*400
4180/3850*1900*400
4180*1770*380
Tread (front /rear )渊mm冤
1580/1395
1580/1395
1440/1425
Wheelbase渊mm冤
3308
3308
3360
Min Turing Radius渊m冤
14
7
7
Min Ground Clearance渊mm冤
185
185
190
Max Speed渊km/h冤
95
95
100
Seating Capacity
3
3
2
Max Gradeability(%)
30
30
30
153
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Model
HFC1040K2
HFC1042KR
HFC1042K2T/K2RT
HFC1042K
Cabin
Single/King Cab
Double Cab
Single/King Cab
Double Cab
Engine
HFC4DA1-1渊E-域)
HFC4DA1-1渊E-域)
HFC4DA1-2B(E-芋)
HFC4DA1-2B(E-芋)
Type
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
Displacement (cc)
2771
2771
2771
2771
Compression Ratio
17
17
17
17
Max Power (kw/rpm)
68(80)/3600
68(80)/3600
68/3600
68/3600
Max Torque (N.m/rpm)
202(240)/2100-2300
202(240)/2100-2300
68kw/3600
202/2100-2300
Transmission
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
Speed Ratio
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
Gear Position
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
Final gear ratio
D800-6.142
D800-6.142
D800-6.142
D800-6.142
Brake system
hydraulic brake
hydraulic brake
hydraulic brake
hydraulic brake
Tyre
7.00R16
7.00R16
7.00R16
7.00R16
Overall Size渊mm) 渊L*W*H)
5995*1900*2250
5995伊1900伊2250
5995*1900*2250
5995*1900*2250
Rear body size渊mm冤(L*W*H)
4230/3900*1790*400
3200伊1790伊400
4230/3900*1790*400
*1790*400
Tread (front /rear )渊mm冤
1440/1425
1440/1425
1440/1425
1440/1425
Wheelbase渊mm冤
3360
3360
3360
3360
Min Turing Radius渊m冤
7
7
7
7
Min Ground Clearance渊mm冤
190
190
190
190
Max Speed渊km/h冤
100
100
100
100
Seating Capacity
2
2+3
2
2
Max Gradeability(%)
30
32
30
30
154
OWNER爷S MANUAL
JAC High end Light Trucks
Model
HFC1042K2T/K2RT
HFC1042K
HFC1035KD
HFC1020K/KR1
Cabin
Single/King Cab
Double Cab
Single Cab
Single/King Cab
Engine
HFC4DA1-2B1(E-芋)
HFC4DA1-2B1(E-芋)
HFC4DA1-1渊E-域)
HFC4DA1渊E-玉)
Type
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
in line-4,
ind-cooler turbocharged,
diesel
in line-4,diesel
Displacement (cc)
2771
2771
2771
2771
Compression Ratio
17
17
17
17
Max Power (kw/rpm)
80/3600
80/3600
92/3600
77/3600
Max Torque (N.m/rpm)
202/2100-2300
202/2100-2300
202/2100-2300
174/2100-2300
Transmission
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
JAC MSB-5M
Speed Ratio
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
5.529袁2.782袁
1.641袁1袁
0.785袁R尧5.271
Gear Position
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
1 3 5
2 4 R
Final gear ratio
D800-6.142
D800-6.142
5.375
D870-6.142
Brake system
hydraulic brake
hydraulic brake
hydraulic brake
hydraulic brake
Tyre
7.00R16
7.00R16
7.00R16 Rear single
hydraulic brake
Overall Size渊mm) 渊L*W*H)
5995*1900*2250
5995*1900*2250
4850*1730*2240
5400*1868*2200
Rear body size渊mm冤(L*W*H)
4230/3900*1790*400
*1790*400
3120*1620*400
3580/3250*1710*370
Tread (front /rear )渊mm冤
1440/1425
1440/1425
1385/1395
1440/1395
Wheelbase渊mm冤
3360
3360
2490
2800
Min Turing Radius渊m冤
7
7
6
6
Min Ground Clearance渊mm冤
190
190
198
185
Max Speed渊km/h冤
100
100
110
90
Seating Capacity
2
2
2
2
Max Gradeability(%)
30
30
35
30
Technical specification
155
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