Engine JAC HFC4DA1-2C. Service manual — part 123
CL
CL
CL
CL Clutch
Clutch
Clutch
Clutch
- 12-
Removal
Removal
Removal
Removal and
and
and
and Installation
Installation
Installation
Installation (continued)
(continued)
(continued)
(continued)
Clutch
Clutch
Clutch
Clutch master
master
master
master cylinder
cylinder
cylinder
cylinder
1.
Disconnect the negative cable of battery.
2.
Remove the lower protective plate of driver’s
instrument panel.
Attention:
Attention:
Attention:
Attention:
Pay attention not to damage the instrument clip
during its removal.
3.
Drain brake fluid in the brake fluid reservoir.
4.
Remove three mounting bolts of the clutch master
cylinder and do not take down the cylinder after
bolt removal.
5.
Remove output and input oil pipes of the clutch
master cylinder.
6.
Remove the cotter pin of the clutch master cylinder
and pull out the cotter pin.
7.
Disconnect the clutch switch plug.
8.
Remove the clutch switch with an open end wrench
with attention of installation position.
CL
CL
CL
CL Clutch
Clutch
Clutch
Clutch
- 13-
Removal
Removal
Removal
Removal and
and
and
and Installation
Installation
Installation
Installation ((((
continued
continued
continued
continued
))))
Clutch
Clutch
Clutch
Clutch master
master
master
master cylinder
cylinder
cylinder
cylinder
Installation
1.
Clean the clutch master cylinder completely.
2.
In the installation of output and input hoses of the
master cylinder, confirm that they are well
tightened.
3.
Inspect the master cylinder oil pipe for deformation
or crush.
4.
Align the master cylinder to screw holes and carry
out tightening according to standard torque.
5.
Insert the fixed pin of the master cylinder and fix it
with a new cotter pin.
6.
Screw the clutch switch into pedal position and
inspect for its proper installation position with a
multimeter.
7.
Install the lower protective plate on the driver’s
instrument panel.
8.
Connect the negative cable of battery.
CL
CL
CL
CL Clutch
Clutch
Clutch
Clutch
- 14-
Specification
Specification
Specification
Specification
Tightening
Tightening
Tightening
Tightening Torque
Torque
Torque
Torque
Part name
Tightening torque Nm
Quantity
Clutch master cylinder bolt and nut cap
23~29
3
Nut for installing the master cylinder to the vehicle body
23~29
4
Clutch slave cylinder bolt
120~140
3
Clutch hose support bolt
23~29
1
Clutch air bleeder pipe bolt
23~29
1
Clutch hose punching bolt
45~50
1
Air bleeder outlet oil pipe joint
23~29
1
Pressure plate mounting bolt
45~50
6
MT
MT
MT
MT Manual
Manual
Manual
Manual Transmission
Transmission
Transmission
Transmission
-15-
Manual
Manual
Manual
Manual Transmission
Transmission
Transmission
Transmission
Applied models: SUNRAY products manufactured by JAC
Subject
Page
Instruction
Instruction
Instruction
Instruction and
and
and
and Operation
Operation
Operation
Operation
Manual Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Explosive View of Manual Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Introduction of Manual Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...16
Diagnosis
Diagnosis
Diagnosis
Diagnosis and
and
and
and Testing
Testing
Testing
Testing
Manual transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
Inspection and confirmation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fault Symptom Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Manual Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Specifications
Specifications
Specifications
Specifications
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Tightening Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Care and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 44
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