Engine JAC HFC4DA1-2C. Service manual — part 136
BR
BR
BR
BR Brake
Brake
Brake
Brake System
System
System
System
- 64 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
5.
Remove the brake pedal:
�
Push the spider to the direction of clutch
pedal.
�
Remove the brake pedal.
6.
Remove the pedal bushing and spring:
�
Remove the pedal bushing.
�
Remove the spring.
Installation
1.
Reinstall all parts in the reverse order of removal.
2.
Reinstall and regulate the brake switch:
�
Screw in the switch.
�
Reconnect the harness connector.
BR
BR
BR
BR Brake
Brake
Brake
Brake System
System
System
System
- 65-
Removal/installation
Removal/installation
Removal/installation
Removal/installation of
of
of
of brake
brake
brake
brake master
master
master
master cylinder
cylinder
cylinder
cylinder
Caution:
Caution:
Caution:
Caution:
Don’t the make the brake fluid splashing onto the
paint surface. In case of any, please wash the
surface with clean water immediately.
Removal
1.
Disconnect the negative cable of battery.
2.
Remove the brake fluid reservoir cap:
�
Disconnect the fluid level alarm harness
connector.
�
Remove the fluid reservoir cap.
3.
Remove the clutch master cylinder pipe and drain
the brake fluid out of the master cylinder fluid
reservoir.
4.
Remove the brake line from brake master cylinder
and
block
the
pipe
with
plug
to
avoid
contamination by dirt.
Caution:
Caution:
Caution:
Caution:
Please ensure the air in vacuum booster is fully
bled before the removal of brake master cylinder.
Remove the vacuum pipe from the booster for air
bleeding.
5.
Remove the master cylinder.
6.
Install
it
in
the
reverse
order of
removal.
Remember
to
perform
air
bleeding
after
installation. Please bleed air out from system in
accordance with specification.
BR
BR
BR
BR Brake
Brake
Brake
Brake System
System
System
System
- 66 -
Removal/installation
Removal/installation
Removal/installation
Removal/installation of
of
of
of vacuum
vacuum
vacuum
vacuum pump
pump
pump
pump
Caution:
Caution:
Caution:
Caution:
Don’t the make the brake fluid splashing onto the
paint surface. In case of any, please wash the
surface with clean water immediately.
Removal
1.
Disconnect the negative cable of battery.
2.
Remove the vacuum pipe from the pump.
Note:
Note:
Note:
Note:
Plug the pipe orifice to avoid contamination by
dirt.
3.
Remove the oil inlet pipe and the oil return pipe
from the pump.
4.
Remove the vacuum pump.
BR
BR
BR
BR Brake
Brake
Brake
Brake System
System
System
System
- 67-
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
5.
Remove the seal ring between generator and
vacuum pump.
Installation
1.
Reinstall the seal ring between generator and
vacuum pump.
2.
Reinstall the vacuum booster.
3.
Reinstall the oil inlet pipe and the oil return pipe
onto the pump.
4.
Connect the vacuum pipe onto the pump.
5.
Connect the negative cable of battery.
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