Chery Tiggo 5 (T21). Service manual — part 290

26–

15

26

b. Remove the coupling nuts (arrow) between brake fluid

reservoir assembly and body.



(Tightening torque: 9 ± 1 N·m)

c. Loosen the brake fluid tube fixing clamp (arrow) and

disengage the brake fluid tube from brake fluid
reservoir assembly.

d. Remove the brake fluid reservoir assembly.

Installation

Installation is in the reverse order of removal.

HINT:
Perform bleeding procedures for brake system and add brake fluid to the proper level after completing
installation.

RT21260080

RT21260090

26–

16

26

Brake Master Cylinder Assembly

Removal

1. Drain the brake fluid (

See page 26-13

).

2. Remove the air filter assembly (

See page 10-17

).

3. Remove the brake master cylinder assembly.

a. Loosen the brake fluid tube fixing clamp (arrow) and

disengage the brake fluid tube from brake fluid
reservoir assembly.

b. Loosen the clutch hose fixing clamp (arrow) and

disengage the clutch hose from brake fluid reservoir
assembly (for only MT model).

CAUTION

 Remove the vacuum remained in vacuum booster before removing brake master cylinder assembly to

avoid damaging brake master cylinder assembly and prevent booster from sucking in any pollutant.

 When engine is not running, remove vacuum by depressing brake pedal repeatedly until the brake pedal

can be depressed firmly.

 When removing brake line, sealing measures should be taken to prevent foreign matter from entering.

CAUTION

 Wash off brake fluid immediately if it comes in contact with any paint surface.

ENVIRONMENTAL PROTECTION

 Drained brake fluid should be well kept in a container. Never discard it at will.

RT21260100

RT21260110

26–

17

26

c. Loosen 2 coupling plugs (arrow) between brake

master cylinder assembly and brake pipes.



(Tightening torque: 16 ± 2 N·m)

d. Loosen 2 coupling nuts (arrow) between brake master

cylinder assembly and vacuum booster.



(Tightening torque: 21 - 25 N·m)

e. Carefully and vertically slide the brake master cylinder assembly out of vacuum booster.
f. Remove the coupling bolt (arrow) between brake fluid

reservoir assembly and brake master cylinder
assembly.



(Tightening torque: 3 - 5 N·m)

g. Disengage the connection between brake fluid

reservoir assembly and brake master cylinder
assembly, and remove the brake fluid reservoir
assembly.

RT21260120

RT21260130

RT21260140

RT21260150

26–

18

26

Installation

Installation is in the reverse order of removal.

CAUTION

 Brake master cylinder assembly and piston are designed to make piston fall out easily. To prevent this,

make sure brake master cylinder is horizontal or end surface downward (piston surface facing upward)
when handling the brake master cylinder assembly.

 Make sure that no foreign matter adheres to brake master cylinder assembly piston. If foreign matter

adheres, clean it off with a piece of clean cloth. Then, apply grease to entire outer edge contact surface
of master cylinder piston.

 Master cylinder should be handled carefully. Avoid any impact to the master cylinder, such as falling. The

fallen master cylinder cannot be reused.

 DO NOT tap or pinch master cylinder piston, and avoid damaging master cylinder piston in any other

ways.

CAUTION

 Make sure to tighten coupling plugs and nuts to the specified torque during installation.
 Perform bleeding procedures for brake system and add brake fluid to the proper level after completing

installation.