Chery Tiggo 5 (T21). Service manual — part 198
17–
46
17
13.Install the input shaft rear bearing.
a. Using a hydraulic press (1), press the input shaft rear
bearing (3) into the input shaft (2).
14.Install the 5th synchronizer outer race and 3rd-4th synchronizer outer race.
a. Apply transmission oil to the 5th synchronizer
meshing key and spring (1) and 3rd-4th synchronizer
meshing key and spring (2), and install them to the
synchronizer gear hubs.
b. Apply transmission oil to 5th synchronizer outer race
(1) and 3rd-4th synchronizer outer race (2), and install
them to the input shaft.
15.Install the input shaft rear bearing snap ring.
a. Using snap spring calipers, install the rear bearing
snap ring.
3
2
1
RT21170760
1
2
RT21170770
1
2
RT21170780
RT21170790
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17
Inspection
1. Using a feeler gauge, measure clearance between 3rd
drive gear and synchronizer ring.
Standard value: 1.35 mm
Limit value: 1.100 - 1.600 mm
2. Using a feeler gauge, measure clearance between 4th
drive gear and synchronizer ring.
Standard value: 1.35 mm
Limit value: 1.100 - 1.600 mm
3. Using a feeler gauge, measure clearance between 2nd
drive gear and 3rd drive gear.
Standard value: 0.65 mm
Limit value: 0.45 - 0.85 mm
CAUTION
Check gears on the input shaft for smooth rotation after installation.
Check engagement of gears on the input shaft for looseness or sticking.
RT21173040
RT21173041
RT21173042
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Output Shaft
Disassembly
1. Remove the output shaft (
).
2. Remove the output shaft rear bearing.
a. Using a special tool (1), secure the output shaft rear
bearing (2).
b. Using a hydraulic press (1), press the output shaft
rear bearing (3) out of output shaft (2), and remove
the output shaft rear bearing.
3. Remove the 5th driven gear and 4th driven gear.
a. Using snap spring calipers (1), remove the snap ring.
b. Using a special tool (1), secure the 5th and 4th driven
gear set (2).
1
2
RT21170800
3
1
2
RT21170810
1
RT21170820
2
1
RT21170830
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17
c. Using a hydraulic press (1), press the 5th and 4th
driven gear set (3) out of output shaft (2), and remove
the 5th driven gear and 4th driven gear.
4. Remove the gear shaft bushing.
a. Remove the gear shaft bushing (1) from output shaft.
5. Remove the 2nd driven gear and 3rd driven gear.
a. Using a special tool (1), secure the 2nd driven gear
(2).
b. Using a hydraulic press (1), press the 2nd and 3rd
driven gears (3) out of output shaft (2), and remove
the 2nd driven gear and 3rd driven gear.
RT21170840
1
2
3
1
RT21170850
1
2
RT21170860
1
3
2
RT21170870
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