Peugeot 405. Manual — part 1
Models covered
Saloon and Estate models with 4-cylinder SOHC and DOHC petrol engines,
including Mi-16 and special/limited editions;
1.4 (1360 cc), 1.6 (1580 cc), 1.8 (1761 cc), 1.9 (1905 cc) and 2.0 (1998 cc)
For Diesel engine models, see OWM 3198
Does not cover four-wheel-drive models
© Haynes Publishing 1996
A book in the Haynes Service and Repair Manual Series
All rights reserved. No part of this book may be reproduced or transmitted
in any form or by any means, electronic or mechanical, including
photocopying, recording or by any information storage or retrieval system,
without permission in writing from the copyright holder.
ISBN 1 85960 174 X
British Library Cataloguing in Publication Data
A catalogue record for this book is available from the British Library.
Printed by J H Haynes & Co. Ltd, Sparkford, Nr Yeovil,
Somerset BA22 7JJ
Haynes Publishing
Sparkford, Nr Yeovil, Somerset BA22 7JJ, England
Haynes North America, Inc
861 Lawrence Drive, Newbury Park, California 91320, USA
Editions Haynes S.A.
147/149, rue Saint Honoré, 75001 PARIS, France
Peugeot 405 (petrol)
Service and Repair Manual
Steve Rendle and A K Legg
LAE MIMI
(1559-336)
LIVING WITH YOUR PEUGEOT 405
Introduction to the Peugeot 405
Page
0•4
Safety first!
Page
0•5
Roadside Repairs
If your car won’t start
Page
0•6
Jump starting
Page
0•7
Wheel changing
Page
0•8
Identifying leaks
Page
0•9
Towing
Page
0•9
Weekly Checks
Introduction
Page 0•10
Underbonnet check points
Page 0•10
Engine oil level
Page 0•12
Coolant level
Page 0•12
Brake fluid level
Page 0•13
Power steering fluid level
Page 0•13
Tyre condition and pressure
Page 0•14
Screen washer fluid level
Page 0•15
Wiper blades
Page 0•15
Battery
Page 0•16
Bulbs and fuses
Page 0•16
Lubricants, fluids and tyre pressures
Page 0•17
MAINTENANCE
Routine Maintenance and Servicing
Peugeot 405 petrol models
Page
1•1
Maintenance schedule - models up to 1993
Page
1•3
Maintenance schedule - models from 1994
Page
1•4
Maintenance procedures
Page
1•8
Contents
REPAIRS AND OVERHAUL
Engine and Associated Systems
TU petrol engine in-car repair procedures
Page 2A•1
XU petrol engine in-car repair procedures
Page 2B•1
Engine removal and overhaul procedures
Page 2C•1
Cooling, heating and ventilation systems
Page
3•1
Fuel/exhaust systems - carburettor models
Page 4A•1
Fuel/exhaust systems - single-point fuel injection models
Page 4B•1
Fuel/exhaust systems - multi-point fuel injection models
Page 4C•1
Emission control systems
Page 4D•1
Starting and charging systems
Page 5A•1
Ignition system
Page 5B•1
Transmission
Clutch
Page
6•1
Manual transmission
Page 7A•1
Automatic transmission
Page 7B•1
Driveshafts
Page
8•1
Brakes and Suspension
Braking system
Page
9•1
Suspension and steering
Page 10•1
Body equipment
Bodywork and fittings
Page 11•1
Body electrical systems
Page 12•1
Wiring Diagrams
Page 12•22
REFERENCE
Dimensions and weights
Page
REF•1
Conversion factors
Page
REF•2
Buying spare parts and vehicle identification
Page
REF•3
General repair procedures
Page
REF•4
Jacking and vehicle support
Page
REF•5
Radio/cassette unit anti-theft system - precaution
Page
REF•5
Tools and working facilities
Page
REF•6
MOT test checks
Page
REF•8
Fault finding
Page REF•12
Glossary of technical terms
Page REF•20
Index
Page REF•25
Contents
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