Dacia Pick-Up 1304/1305/1307. Manual — part 20
10
10 - 46
ENGINE AND LOWER ENGINE UNITS
OIL PLATFORM PLUGS REPLACEMENT
D
ISMO UNTING
Dismount the plugs from the block by boring with a
φ 10 drill.
Wash the block,clean the platform and the channels in the block and blow it with compressed
air.
R
EMOUNTING
Oil the new plugs with OMNI - FIT
RAPID
.
Place the plugs (1) in their seats in the block
and clamp them by means of the
MOT 111A rivet set.
REPLACEMENT OF THE CRANKSHAFT BEARING ANNULAR OIL SEAL
D
ISMO UNTING
Disconnect the battery.
Dismount:gearbox,clutch mechanism and
the disk,flywheel and the worn annular oil seal.
R
EMOUNTING
Place the new annular oil seal on the
MOT 259 - 01 mounting device.
Lubricate with oil the exterior diameter of the
annular oil seal.
ATTENTION:
The edge of the annular oil seal is very
fragile:take protection steps upon mount-
ing.
DISMOUNTING - MOUNTING
10
10 - 47
ENGINE AND LOWER ENGINE UNITS
Mount the annular oil seal in its place,slightly
tapping the chuck head until it comes into contact
with the crankshaft.
The mounting chuck for the annular oil seal
shall be kept with care in order to avoid
deterioration of the collar on which the
annular oil seal is placed.
Protect the chuck by placing a worn annular
oil seal on it.
Mount the flywheel.the screws will be
lubricated with FIXAMED M 28.
Tighten the screws at a 5 daNm moment.
Center the disk by means of the centering chuck and mount the clutch mechanism.
Mount the gear box.
Check all the fluid fillings and perform all necessary adjustments.
REPLACEMENT OF THE CLUTCH SHAFT CENTERING BUSHING
D
ISMO UNTING
Disconnect the battery
Dismount:
- gear box;
- clutch mechanism and the disk;
- the worn bushing by means of the
MOT 101
extractor.
DISMOUNTING – MOUNTING
10
10 - 48
ENGINE AND LOWER ENGINE UNITS
Press the new bushing by means of the clutch
disk centering chuck.
Center the disk by means of the centering
chuck.
Mount the clutch mechanism.
Mount the gear box.
Check all the fluid fillings and perform all
necessary adjustments.
R
EMOUNTING
CRANKSHAFT REPLACEMENT
D
ISMO UNTING
Dismount the engine from the car.
Mount the engine on the MOT 369 support.
Drain the oil off the engine.
Dismount:
- the alternator and the attachment clip;
- the fuel pump;
- the oil filter;
- the oil dip stick;
- the breaker -distributtor and the ignition cables;
- the contact and oil pressure transmitter;
- the left side support and the elastic buffer.
Mount the MOT 460 device bolts on the
engine block.
DISMOUNTING - MOUNTING
10
10 - 49
ENGINE AND LOWER ENGINE UNITS
Place the engine on the MOT 460
su
Place the engine on the MOT 460
support.
pport.
Dismount:
- the pressure plate and the clutch disk;
- the breaker-distributtor pinion by means
of a M 12 x 1,5 screw.
Rotate the engine by 180 º and dismount the
following parts:
- the crankshaft pulley;
- the oil casing;
- the oil pump;
- the distribution cap.
Take out the sealing gaskets of the dismounted
items or remove the sealant material by scrappimg
it, for those with sealant sealing.
Dismount the distribution chain tightening
device.
Strain the lock washer and unscrew the cam-
shaft pinion fixing screw.
Take out the camshaft pinion and the
distribution chain.
DISMOUNTING – MOUNTING
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