Dacia Pick-Up 1304/1305/1307. Manual — part 104
LOWER STRUCTURE
41
INTERMEDIARY LONGITUDINAL GIRDER
REPLACEMENT
This operation shall be performed only on the repair bench. For the specific supports
mounting on the bench, please see the 40 chapter.
D
ISMO UNTING
Dismount the elements, which are in contact
with the intermediary longitudinal girder.
Detach the welding points of the intermediary
longitudinal girder (1) that are connecting with:
- the longitudinal girder in the area (4);
- the pedal floor in the area (2);
- the lateral cross bar in the area (3);
- the central floor in the area (5);
- rear longitudinal girder in the area (7).
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
Position and center the new element.
Check the correct positioning of the
intermediary longitudinal girder.
Weld the intermediary longitudinal girder
following the assembly outliners 2,3,4,5,6.
Protect the new element with a corrosion
preventing and noise absorbent product.
R
EMO UNTING
41 - 4
1
5
6
4
2
3
41
LOWER STRUCTURE
REAR LONGITUDINAL GIRDER ( Dacia 1304 )
REPLACEMENT
This operation shall be performed only on the repair bench. For the specific supports
mounting on the bench, please see the 40 chapter.
D
ISMO UNTING
Dismount the elements, which are in
contact with the rear longitudinal girder.
Detach the welding points of the rear
longitudinal girder (1) which are in con-
tact with:
- the front cross bar in the area (2);
- the inner frame in the areas (4),(5),(6);
- the rear end cross bar in the area (3);
- the middle cross bar in the area (9);
- the spare wheel cross bar in the area (8);
- the central cross bar in the area (10);
- the rear floor in the area (3).
Straighten the areas resulted by
dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Position and center the new element.
Check the correct positioning of the rear
longitudinal girder.
Weld the rear longitudinal girder (1)
after the ass embling outliners
2,3,4,5,6,7,8,9,10.
Perform two C0 2 welding layers in the
connecting area of the rear longitudinal
girder with the front cross bar, central,
middle and the spare wheel cross bar.
Protect the new element with a corrosion
preventing and noise absorbent product.
41 - 5
Rear longitudinal girder
Spare wheel cross bar
Front cross
member
Rear longitudinal girder
SECO
2
2cordon X 40mm
SECO
2
2cordon X 45mm
Middle cross member
SECO
2
2cordon X 20mm
1cordon X 40mm
SECO
2
2cordon
X 45mm
Central cross member
1
2
3
4
5
6
7
9
10
8
Rear longitudinal
girder
Rear longitudinal
girder
LOWER STRUCTURE
41
REAR LONGITUDINAL GIRDER ( Dacia 1307 )
REPLACEMENT
This operation shall be performed only on the repair bench. For the specific supports
mounting on the bench, please see the 40 chapter
D
ISMO UNTING
Dismount the elements which are in contact
with the rear longitudinal girder.
Detach the welding points of the rear
longitudinal girder (1) which are connecting
with:
- the front cross bar in the area (2);
- the lateral plate in the areas (4), (5),(6);
- the rear end cross bar in the area (7);
- the middle cross bar in the area (9);
- the spare wheel cross bar in the area (8);
- the central cross bar in the area (10);
- the rear floor in the area (3).
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Position and center the new element.
Check the correct positioning of the rear
longitudinal girder.
Weld the rear longitudinal girder (1)
following the assembling outliners
2,3,4,5,6,7,8,9,10.
Perform two welding layers in the connecting
areas of the rear longitudinal girder with the
front cross bar, central, middle and the spare
wheel cross bar.
Protect the new element with a corrosion
preventing and noise absorbent product.
41 - 6
Middle cross member
Rear longitudinal
girder
Rear longitudinal
girder
SECO
2
2cordon X 20mm
1cordon X 40mm
SECO
2
2cordon
X 45mm
Central cross
member
Rear longitudinal girder
Spare wheel cross bar
Front cross
member
Rear lo n g itu d in al
girder
SECO
2
2cordon X 40mm
SECO
2
2cordon X 45mm
1
2
3
4
10 9
8
7
6
5
42
UPPER FRONT STRUCTURE
42 - 1
D
ISMO UNTING
FRONT WING
Dismount the elements which are in contact with the front wing ( front bumper, the
turning lamp from the wing).
Dismount from the front wing the following screws:
- in (1) at the upper part;
- in (2) at the connection of the wing with the front grill, at the lower part;
- in (3) at the connection of the wing with the front pillar (it is not necessary
dismounting of the front door);
- in (4) at the lower part of the body.
PREPARATION
Apply by means of a brush a layer of thermo- weldable product class. 33 B CS 4603 – 202
on the contact areas of front wing with : front wing lining, front grill and front pillar.
Apply a sealant material layer type 223 in the contact area of the front wing with: the
front wing lining, the lateral frame, and front pillar.
R
EMO UNTING
Perform the dismounting operations in the reverse order.
4
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