Dacia Pick-Up 1304/1305/1307. Manual — part 107
UPPER SIDE STRUCTURE
43
43 - 4
MIDDLE PILLAR
D
ISMO UNTING
Dismount the damaged elements which
are in contact with the middle pillar.
Detach the welding points of the
middle pillar which are in connection
with:
Ceiling in the area (1).
Front lower panel in the (2) area.
Straighten the areas resulted by
dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Fit temporarily the middle pillar (3), by
introducing the pillar lining under the
upper frame (7) and under the lower panel
plate (6).
Check the correct pillar positioning
using the door as geometric gauge.
Welding the middle pillar following the
welding outliner (1), and (2).
Perform a straightening gas protection
welding in the areas (4) and (5).
Remount the elements which are in
connection with the middle pillar.
1
2
44
REAR UPPER STRUCTURE
D
ISMO UNTING
Dismount the elements which are in
contact with the side panel.
Detach the welding points of the side
panel (1) which are in connection with:
- middle pillar in the area (2);
- floor side plate and front extensor
lower edge in the (3) area;
- the rear side plate and rear extensor
lower edge in the area (4);
- the platform floor in the area (5);
- the cabin side plate in the area (6).
Straighten the areas resulted by
dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Apply a layer of 5322 material on the
joints areas (7) of the side panel with: front
/ rear extensor, lower panel, side plate, rear
side floor cabin, rear plate.
Position and center the new element.
Check the correct positioning of the side
panel .
Weld the lateral panel (1) following the
assembling outliners 2,3,4,5,6.
Apply a sealant material layer
PLASTISOL 4 in the joint area (8) of
the side panel with : rear side floor, rear
lamp lining, front/rear extensor, wheel pas-
sage, cabin separating wall.
SIDE PANEL DACIA 1304 PICK - UP, 1307
44 - 1
1
6
5
2
3
4
7
Rear plate
8
REAR UPPER STRUCTURE
44
D
ISMO UNTING
Dismount the elements which are in contact
with the side panel.
Detach the welding points of the side panel
(1) which are in connection with :
- middle pillar in the area (2);
- separating wall in the (4) area;
- floor side plate in the area (5).
Detach the 5 welding strippers between the
side panel and outer frame in the (6) area.
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Apply a layer of 5322 a secured stripping
on the joints areas
(3) and (7)
of the side panel
with lower panel and cabin closing plate.
Position and center the new element.
Check the correct positioning of the side
panel.
Weld the side panel (1) following the
assembling outliners 2,4,5,6.
Protect the welding with a corrosion
preventing product.
SIDE PANEL DACIA 1304 DROP - SIDE
44 - 2
1
2
3 7 4
5
6
Lower panel
7
Side plate
Floor side plate
3
Întãriturã panel
Middle pillar
Apply a layer 5322
Apply a layer 5322
44
REAR UPPER STRUCTURE
D
ISMO UNTING
Dismount the elements which are in
contact with the rear wheel passage.
Detach the welding points of the rear
wheel passage (1) which are in connection
with :
- platform floor in the area (2);
- front extensor in the (3) area;
- rear extensor in the area (4).
Straighten the areas resulted by
dismounting.
Grind the areas resulted by dismounting.
R
EMO UNTING
Position and center the new element.
Check the correct positioning of the rear
wheel passage.
Weld the rear wheel passage (1)
following the assembling outliners 2,3,4.
Protect the welding with a corrosion
preventing product.
Apply a sealant material layer
PLASTISOL 4 , in the contact areas ( 5 )
of the rear wheel passage with: platform
floor, front extensor and rear extensor.
REAR WHEEL PASSAGE
44 - 3
5
1
4
3
2
Rear wheel passage
Front extensor
Rear extensor
Assembling platform floor
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