Daewoo Nubira. Manual — part 142
ENGINE EXHAUST 1G – 3
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
MAIN CATALYTIC CONVERTER AND
CONNECTING PIPE
Removal Procedure
1. Remove the post–converter heated oxygen sensor.
2. Remove the connecting pipe nuts and the gasket
from the auxiliary catalytic converter.
3. Remove the catalytic converter nuts and the gasket
from the front muffler.
4. Disconnect the main catalytic converter and the
connecting pipe from the rubber hanger.
1G – 4
I
ENGINE EXHAUST
DAEWOO V–121 BL4
Installation Procedure
1. Install the catalytic converter and the gasket to the
front muffler. Use the nuts to secure the converter.
Tighten
Tighten the catalytic converter–to–front muffler pipe
nuts to 30 N
S
m (22 lb–ft).
2. Connect the main catalytic converter and the con-
necting pipe to the rubber hanger.
3. Install the gasket and the connecting pipe nuts to
the auxiliary catalytic converter.
Tighten
Tighten the front connecting pipe–to–auxiliary cata-
lytic converter nuts to 35 N
S
m (26 lb–ft).
4. Install the post–converter heated oxygen sensor.
Tighten
Tighten the post–converter heated oxygen sensor to
41 N
S
m (30 lb–ft).
ENGINE EXHAUST 1G – 5
DAEWOO V–121 BL4
AUXILIARY CATALYTIC CONVERTER
Removal Procedure
1. Disconnect the pre–converter oxygen sensor elec-
trical connector.
2. Remove the exhaust manifold cover bolts and the
exhaust manifold cover.
3. Remove the auxiliary catalytic converter upper
flange nuts.
1G – 6
I
ENGINE EXHAUST
DAEWOO V–121 BL4
4. Remove the auxiliary catalytic converter lower
flange nuts.
5. Remove the auxiliary catalytic converter and the
gaskets.
Installation Procedure
1. Install the auxiliary catalytic converter and the gas-
kets.
Important : Position the auxiliary catalytic converter onto
the exhaust manifold flange with one upper flange nut and
bolt.
2. Install the auxiliary catalytic converter lower flange
nuts and the bolts.
Tighten
Tighten the front connecting pipe–to–auxiliary cata-
lytic converter nuts to 35 N
S
m (26 lb–ft).
3. Install the remaining auxiliary catalytic converter
upper flange nuts.
Tighten
Tighten the auxiliary catalytic converter–to–exhaust
manifold nuts to 35 N
S
m (26 lb–ft).
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