Daewoo Nubira. Manual — part 177
7A – 4
I
HEATING AND VENTILATION SYSTEM
DAEWOO V–121 BL4
DIAGNOSIS
HEATER SYSTEM
INSUFFICIENT HEATING OR DEFROSTING
CAUTION : The cooling system is pressurized when hot. Injury can result from removing the surge tank cap be-
fore the engine is sufficiently cool.
Step
Action
Value(s)
Yes
No
1
Verify the customer’s complaint.
Are the customer’s concerns verified?
Go to Step 2
System OK
2
Check the coolant level.
Is the coolant level correct?
Go to Step 4
Go to Step 3
3
Add coolant, as needed.
Is the repair complete?
System OK
Go to Step 4
4
Check the drive belts for tension or damage.
Are the drive belts OK?
Go to Step 6
Go to Step 5
5
Correct any problem with the drive belts.
Is the repair complete?
System OK
Go to Step 6
6
Check the coolant hoses for leaks or kinks.
Are the coolant hoses OK?
Go to Step 8
Go to Step 7
7
Repair any problem with the coolant hoses.
Is the repair complete?
System OK
Go to Step 8
8
Check the surge tank cap. Refer to Section 1D, En-
gine Cooling.
Is the surge tank cap OK?
Go to Step 10
Go to Step 9
9
Repair or replace the surge tank cap as needed.
Is the repair complete?
System OK
Go to Step 10
10
1. Turn the A/C OFF on vehicles equipped with
air conditioning.
2. Turn the blower motor switch to 4.
3. Turn the heater control to full hot.
4. Turn the ignition ON.
5. Check for airflow from the vent outlet.
Is there heavy airflow from the vent outlet?
Go to Step 11
Go to Step 26
11
Check for a change in the airflow at various blower
speeds.
Does the blower speed increase as the switch is
turned from 1 to 4?
Go to Step 12
Go to ”Blower
Electrical”
12
1. Turn the A/C OFF.
2. Turn the temperature control knob to full hot.
3. Turn the blower motor switch to 4.
4. With the engine sufficiently cool, remove the
surge tank cap.
5. Start the vehicle and idle the engine.
6. Watch for the flow of the coolant.
Is the coolant flow visible?
Go to Step 14
Go to Step 13
HEATING AND VENTILATION SYSTEM 7A – 5
DAEWOO V–121 BL4
Step
No
Yes
Value(s)
Action
13
1. Check for the following problems:
S
Restriction in the cooling system.
S
Failed water pump impeller.
S
Faulty
thermostat.
2. Make repairs to the cooling system, as needed.
Are the repairs complete?
System OK
Go to Step 14
14
1. Install the surge tank cap.
2. With the ignition ON, allow the engine to warm
up for approximately 20 minutes. Drive the ve-
hicle at 48 km/h (30 mph).
3. Use a thermometer to measure the ambient air
temperature and the discharge air temperature
at the heater outlet.
Does the heater output meet the minimum values
specified?
Refer to ”Heat-
er Temperature
Specifications”
Go to Step 15
Go to Step 16
15
1. Check the vehicle for cold air leaks at the fol-
lowing locations:
S
Dash.
S
Heater
cases.
S
Vents.
2. Check under the seat for obstructions.
3. Repair any leaks or obstructions.
Are the repairs complete?
System OK
16
1. Turn the ignition OFF.
2. Turn the temperature control knob from full
cold to full hot.
3. Listen for the sound of the temperature door
slam just before reaching the end of the travel
range of the control knob.
Does the door slam?
Go to Step 18
Go to Step 17
17
1. Check the following aspects of the temperature
door:
S
Travel.
S
Cables.
S
Linkage.
2. Verify the accuracy of the temperature controls
at full hot.
3. Verify the accuracy of the temperature controls
at full cold.
Is the repair complete?
System OK
18
1. Turn the temperature control knob to full hot.
2. Start the vehicle.
3. Check the temperature of the heater inlet hose
and the heater outlet hose by feel. The air tem-
perature around the hoses should be at least
29
°
C (84
°
F).
Is the heater inlet hose hot and the heater outlet
hose warm?
Go to Step 19
Go to Step 22
19
Check the thermostat. Refer to 1D, Engine Cooling.
Is the thermostat installed and seated properly?
Go to Step 20
Go to Step 21
7A – 6
I
HEATING AND VENTILATION SYSTEM
DAEWOO V–121 BL4
Step
No
Yes
Value(s)
Action
20
Replace the thermostat. Refer to Section 1D, En-
gine Cooling.
Is the repair complete?
System OK
21
Reinstall the thermostat.
Is the repair complete?
System OK
22
Inspect the heater hoses for proper installation.
Are the heater hoses reversed?
Go to Step 23
Go to Step 24
23
Reinstall the heater hoses properly.
Is the repair complete?
System OK
24
1. Back flush the heater core.
2. Drain the cooling system.
3. Replace the coolant.
4. Warm the engine to an average operating tem-
perature.
5. Feel the heater inlet hose and the heater outlet
hose.
Is the heater inlet hose hot and the heater outlet
hose warm?
System OK
Go to Step 25
25
Replace the heater core.
Is the repair complete?
System OK
26
Recheck the system using the ”Control Settings/
Correct Results” tests. Refer to ”Improper Air Deliv-
ery or No Mode Shift” in this section.
Is the repair complete?
System OK
Go to Step 27
27
Check for airflow from the defroster or the vent out-
lets.
Is there high airflow from the defroster or vent out-
lets?
Go to Step 28
Go to Step 29
28
Check the heater door at the floor and the vent door
to get the proper airflow, verify proper operation, and
repair, as required.
Is the repair complete?
System OK
29
Turn the mode knob to defrost.
Is the defroster airflow OK?
Go to Step 30
Go to Step 31
30
1. Remove the heater outlet and check for ob-
structions.
2. Remove any obstructions in the heater outlet.
Is the repair complete?
System OK
31
Check for airflow change at various blower speeds.
Does the blower speed increase as the control is
turned from 1 to 4?
Go to Step 32
Go to ”Blower
Electrical”
32
Check for obstructions in the system at the blower
inlet and at the air filter, if the vehicle is equipped with
one.
Are there any obstructions?
Go to Step 33
Go to Step 34
33
Remove the obstructions in the system at the blower
inlet or replace a clogged filter.
Are the repairs complete?
System OK
HEATING AND VENTILATION SYSTEM 7A – 7
DAEWOO V–121 BL4
Step
No
Yes
Value(s)
Action
34
1. Turn the blower motor switch to 4.
2. Turn the temperature control knob from full hot
to full cold.
3. Listen for an airflow change.
Does the airflow change?
Go to Step 35
Go to Step 36
35
1. Check the following aspects of the temperature
door:
S
Travel.
S
Cables.
S
Linkage.
S
Control.
2. Verify the accuracy of the temperature control
at full hot.
Is the repair complete?
Go to Step 1
36
1. Check the system for any obstruction between
the blower and the system outlets.
2. Remove any obstruction.
Is the repair complete?
Go to Step 1
BLOWER ELECTRICAL
Step
Action
Value(s)
Yes
No
1
Verify the customer’s complaint.
Are the customer’s concerns verified?
Go to Step 2
System OK
2
Does the blower run at any speed?
Go to Step 14
Go to Step 3
3
1. Disconnect the power connector from the blow-
er motor under the dashboard on the passen-
ger’s side of the vehicle.
2. Turn the ignition ON.
3. Turn the blower ON.
4. Test the voltage on the connector. The terminal
connected to the PPL wire is positive and the
terminal connected to the BLK wire is negative.
Is this voltage within the specified range?
11–14 v
Go to Step 4
Go to Step 5
4
Replace the blower motor.
Is the repair complete?
System OK
5
Check fuse EF2 in the engine fuse block.
Is the fuse blown?
Go to Step 6
Go to Step 7
6
1. Turn the ignition ON.
2. Use a short detector to locate the following
possible shorts:
S
From the fuse panel to the blower speed
switch.
S
From the blower speed switch to the heater
resistor block.
S
From the heater resistor block to the blow-
er motor.
S
From the blower speed switch to the blower
HI relay.
3. Repair any short.
4. Replace any blown fuse.
Is the repair complete?
System OK
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