Daewoo Nubira. Manual — part 65
5C0 – 12
I
CLUTCH
DAEWOO V–121 BL4
12. Remove the bolts and the release bearing guide
sleeve.
13. Remove the input shaft seal from the release bear-
ing guide sleeve.
14. Remove the O–ring from the groove in the trans-
axle case.
CLUTCH 5C0 – 13
DAEWOO V–121 BL4
Installation Procedure
Tools Required
J–36547 Input Shaft Seal Installer
J–42474 Clutch Arbor
1. Install the O–ring into the groove in the case.
2. Install the input shaft seal into the release bearing
guide sleeve. Use input shaft seal installer J–36547
with a hammer.
3. Install the release bearing guide sleeve and the
bolts.
Tighten
Tighten the release bearing guide sleeve bolts to 5
N
S
m (45 lb–in).
4. Coat the sleeve surface with multi–purpose grease.
5C0 – 14
I
CLUTCH
DAEWOO V–121 BL4
5. Install the release lever shaft bushings. Coat the
bushing bores with multi–purpose grease.
6. Coat the release bearing bore with multi–purpose
grease.
7. Install the release bearing, with the clutch fork, onto
the release bearing guide sleeve.
8. Install the release lever shaft from the top of the
transaxle. Guide the shaft through the clutch fork.
CLUTCH 5C0 – 15
DAEWOO V–121 BL4
9. Align the shaft to the fork and install the bolt.
Tighten
Tighten the clutch fork–to–release lever shaft bolt to
35 N
S
m (26 lb–ft).
10. Coat the spline on the clutch disc with multi–pur-
pose grease.
11. Align the pressure plate and the clutch disc onto
the flywheel using the clutch arbor J–42474.
12. Install the pressure plate bolts.
Tighten
Tighten the pressure plate–to–flywheel bolts to 15
N
S
m (11 lb–ft).
13. Remove the clutch arbor J–42474.
14. Install the transaxle into the vehicle. Refer to Sec-
tion 5B, Five–Speed Manual Transaxle
15. Install the engine under covers. Refer to Section
9N, Frame and Underbody.
16. Install the left front wheel. Refer to Section 2E,
Tires and Wheels.
17. Lower the vehicle.
18. Connect the negative battery cable.
CLUTCH PEDAL ADJUSTMENT
(HYDRAULIC)
Removal Procedure
1. Determine the clutch pedal play. Press the clutch
pedal lightly with your hand andmeasure the dis-
tance when you feel resistance.
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