Daewoo Nubira. Manual — part 146
1C – 18
I
DOHC ENGINE MECHANICAL
DAEWOO V–121 BL4
50. Disconnect the fuel return line at the fuel pressure
regulator.
51. Disconnect the fuel feed line at the fuel rail.
52. Remove the generator adjusting bracket retaining
bolt and the bracket.
53. Disconnect the coolant hose at the rear cylinder
head and ignition coil exhaust gas recirculation
(EGR) bracket.
54. Disconnect the surge tank coolant hose at the
throttle body.
55. Remove the fuel rail assembly. Refer toSection 1F,
Engine Controls.
56. Remove the generator–to–intake manifold support
bracket bolts at the cylinder head and the intake
manifold.
57. Remove the generator support bracket.
58. Remove the intake manifold–to–generator strap
bracket bolt and loosen the bolt on the generator.
59. Move the strap clear of the intake manifold.
60. Remove the evaporative emission canister purge
solenoid bracket bolt and move the bracket clear.
61. Disconnect the throttle cable at the throttle body
and the intake manifold.
62. Loosen all of the cylinder head bolts gradually and
in the sequence shown.
63. Remove the cylinder head bolts.
64. Remove the cylinder head with the intake manifold
and the exhaust manifold attached.
Notice : Prevent any engine oil or coolant from entering
the cylinders when removing the cylinder head.
65. Remove the cylinder head gasket.
DOHC ENGINE MECHANICAL 1C – 19
DAEWOO V–121 BL4
Cleaning Procedure
1. Clean the gasket surfaces of the cylinder head and
the engine block.
2. Make sure the gasket surfaces of the cylinder head
and the engine block are free of nicks and heavy
scratches.
3. Clean the cylinder head bolts.
4. Inspect the cylinder head for warpage. Refer to
”Cylinder Head and Valve Train Components” in
this section.
Installation Procedure
1. Install the cylinder head gasket.
2. Install the cylinder head with the intake manifold
and the exhaust manifold attached.
3. Install the cylinder head bolts.
4. Tighten the cylinder head bolts gradually and in the
sequence shown.
Tighten
Tighten the cylinder head bolts to 25 N
S
m (18 lb–ft)
and turn the bolts another 3 turns of 90 degrees using
the angular torque gauge KM–470–B.
5. Connect the throttle cable at the throttle body and
the intake manifold.
6. Install the generator–to–intake manifold support
bracket.
7. Install the intake generator–to–manifold support
bracket bolts.
Tighten
Tighten the generator–to–intake manifold support
bracket bolts to the intake manifold to 35 N
S
m (26 lb–
ft).
8. Install the intake manifold support bracket bolt to
the generator.
Tighten
Tighten the intakemanifold support bracket bolt at the
generator to 20 N
S
m (15 lb–ft).
9. Connect the surge tank coolant hose at the throttle
body.
10. Connect the coolant hose to the rear cylinder head
and ignition coil EGR bracket.
1C – 20
I
DOHC ENGINE MECHANICAL
DAEWOO V–121 BL4
11. Connect the fuel feed line at the fuel rail.
12. Connect the fuel return line at the fuel rail.
13. Connect all of the necessary vacuum hoses.
14. Install the fuel rail assembly. Refer to Section 1F,
Engine Controls (DOHC).
15. Install the auxiliary catalytic converter nuts at the
exhaust manifold flange.
Tighten
Tighten the auxiliary catalytic converter–to–exhaust
manifold nuts to 40 N
S
m (30 lb–ft).
16. Install the rear timing belt cover.
17. Install the rear timing belt cover bolts.
Tighten
Tighten the rear timing belt cover bolts to 6 N
S
m (53
lb–in).
18. Install the engine mount and retaining bolts.
Tighten
Tighten the engine mount retaining bolts to 60 N·m
(44 lb–ft).
19. Install the timing belt automatic tensioner.
20. Install the timing belt automatic tensioner bolt.
Tighten
Tighten the timing belt automatic tensioner bolts to 25
N
S
m (18 lb–ft).
21. Install the timing belt idler pulleys.
22. Install the timing belt idler pulley nuts.
Tighten
Tighten the timing belt idler pulley bolt to 25 N
S
m (18
lb–ft).
Tighten
Tighten the timing belt idler pulley nut to 25 N
S
m (18
lb–ft).
DOHC ENGINE MECHANICAL 1C – 21
DAEWOO V–121 BL4
23. Install the camshaft gears with the timing marks at
the front.
24. Insert the guide pin of the intake camshaft into the
”IN” bore.
25. Insert the guide pin of the exhaust camshaft into
the ”EX” bore.
26. Install the camshaft gears by counterholding on the
hex of the camshaft with an open–ended wrench.
27. Install the camshaft gear with a new bolt to the
camshaft.
Tighten
Tighten the intake camshaft gear bolt to 50 N
S
m (37
lb–ft). Using the angular torque gauge KM–470–B,
tighten the bolt another 60 degrees plus 15 degrees.
28. While holding the exhaust camshaft firmly in place,
install the exhaust camshaft gear bolt.
Tighten
Tighten the exhaust camshaft gear bolt to 50 N
S
m (37
lb–ft). Using the angular torque gauge KM–470–B,
tighten the bolt another 60 degrees plus 15 degrees.
29. Apply a small amount of gasket sealant to the cor-
ners of the front camshaft caps and to the top of
the rear valve cover–to–cylinder head seal.
30. Install the valve cover and the valve cover gasket.
31. Install the valve cover washers.
32. Install the valve cover bolts.
Tighten
Tighten the valve cover bolts to 8 N·m (71 lb–in).
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