Daewoo Korando. Manual — part 285

CLUTCH 5C-7

PEDAL AND MASTER CYLINDER

1 Clutch Pedal
2 Clutch Master Cylinder
3 Clutch Tube
4 Clutch Damper Cylinder

5 Clutch Tube
6 Clutch Hose
7 Clutch Release Cylinder

5C-8 CLUTCH

MAINTENANCE AND REPAIR

ON-VEHICLE SERVICE

BLEEDING OF CLUTCH SYSTEM

Bleeding Procedure

Notice

Keep the fluid level over ‘MAX’ in reservoir during

bleeding operation.

Do not let fluid contact a painted surface.

1. Remove the air bolt cap of the release cylinder.

Connect a vinyl tube to the bolt.

2. Insert the other end of the tube in a vacant container.

3. Slowly depress the clutch pedal sever81 times.

4. With clutch pedal fully depressed, open the air bolt and

release air rind fluid in the fluid line,

5. Repeat this procedure until there are no more air bubbles

in the fluid flows.

CLUTCH 5C-9

CLUTCH DISC

Preceding Work : Removal of the transmission

1 Clutch Disc
2 Clutch Cover Assembly
3 Release Bearing
4 Clutch Housing

Tools

602 589 00 40 00 Engine Lock

661 589 00 15 00 Centering Pin

5 Washer
6 Bolt . . . . . . . . . . . . . . ... 23 Nm
7 Washer
8 Bolt . . . . . . . . . . . . . . ... 44 Nm

5C-10 CLUTCH

Removal & Installation Procedure

1. Remove the starter motor. Install the special tool to the

flywheel through the starter motor mounting holes.

Tightening Torque

44 Nm

Engine Lock 602 589 00 40 00

2. Unscrew the release cylinder mounting bolts and remove

the release cylinder.

3. Unscrew the clutch housing bolts and remove the clutch

housing, release fork and release bearing.

Installation Notice

4. Insert the centering pin into the clutch spline.

Loosen the clutch cover bolts 1/2 turn in crisscross sequence
until the spring tension is released.

Notice

Do not remove the bolts at a time, or clutchcover can be
damaged or deformed.

Centering Pin 661 589 00 15 00