Daewoo Korando. Manual — part 24
1B1-32 M162 ENGINE MECHANICAL
CYLINDER HEAD FRONT COVER
Preceding Work : Removal of cylinder head cover
Removal of coolant connection fitting
1 Camshaft Position Sensor
2 Magnet Assembly
3 Upper Guide Rail
4 Bolt (M6 x 60, 3 pieces) . . . . . 22.5-27.5 Nm
5 Bolt (M8 x 80, 3 pieces) . . . . . 22.5-27.5 Nm
6 Front Cover
7 Rubber Gasket . . . . . . . . . .. Replace
8 Bolt (M6 x 16, 3 pieces) . . . . . . . 9-11 Nm
Removal & Installation Procedure
1. Remove the magnet assembly.
Installation Notice
Tightening Torque
9 - 11 Nm
M162 ENGINE MECHANICAL 1B1-33
2. Remove the cylinder head front cover (6).
Installation Notice
4. Remove the gasket (arrow).
Installation Notice
Replace the gasket with new one and apply the sealant.
5. Installation should follow the removal procedure in the
reverse order.
Apply the sealant at the mating surface of the cylinder head
and the front cover.
3. Remove the upper guide rail pin and the guide rail (3).
Installation Notice
Install it while the chain tensioner is loose.
Tightening Torque
22.5 - 27.5 Nm
1B1-34 M162 ENGINE MECHANICAL
CYLINDER HEAD
Preceding Work : Removal of cylinder head cover
Removal of cylinder head front cover
Removal of upper intake manifold
1 Cylinder Head Bolt (14 pieces)
. . . . . . . . . . . . . 1st step 55 Nm
2nd step 90°
3rd step 90°
2 Washers (14 pieces)
3 Flange Bolts (3 pieces) . . . . 1st step 20 Nm
2nd step 90°
4 Exhaust Camshaft Sprocket
5 Cylinder Head
6 Gasket . . . . . . . . . . . . ... Replace
7 Dowel Sleeve
M162 ENGINE MECHANICAL 1B1-35
4. Remove the three flange bolts in the exhaust camshaft
sprocket.
Installation Notice
5. Separate the chain from the camshaft sprockrt.
Notice
Be careful not to drop the chain into the timing case.
Do not reuse the removed bolts.
Tools Required
000 589 01 10 00 Box Wrench Insert
116 589 02 34 00 Screw-fixed Pin
116 589 20 33 00 Sliding Hammer
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1 cylinder
is at TDC.
Notice
Rotate the crankshaft in the normal engine direction.
2. Put the alignment marks (arrows) on the timing chain and
camshaft sprocket.
3. Drain the coolant from the crankcase.
Tightening Torque
1st step 18 - 22 Nm
2nd step 90° ± 5°
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