Daewoo Musso. Manual — part 287
5C-4 CLUTCH
Checks
Oily Facing
Hard or Faulty Facing
Burnt Torsion Spring
Faulty Pressure Plate
Bent Clutch Diaphragm Spring
Hard or Bent Flywheel
Engine Mounts Loose or Burnt Lever
Action
Adjust Pedal Freeplay
Repair Release Cylinder
Repair or Replace
Repair as Necessary
Replace
Checks
Excessive Clutch Pedal Free play
Faulty Clutch Release Cylinder
Worn Disc, Excessive Run-out, Damaged Lining
Dirty or Burred Splines on Input Shaft or Clutch Disc
Damaged Clutch Pressure Plate
Checks
Vibration or Excessive Run-out of Disc
Rust or Wear of Disc Spline
Oily Facing
Damaged Diaphragm Spring
Excessive Clutch Pedal Free play
DIAGNOSIS
CLUTCH SLIPS
Checks
Excessive Wear of Facing
Hard or Oily Facing
Damaged Pressure Plate or Flywheel
Damaged or Burnt Diaphragm Spring
Clutch Pedal Free play Insufficient
Faulty Operation of Clutch Pedal
Worn or Damaged Clutch Disc
Action
Replace
Repair or Replace
Replace
Replace
Adjust
Repair or Replace
Replace
POOR DISENGAGEMENT
Action
Replace
Repair or Replace
Repair or Replace
Replace
Adjust
HARD TO SHIFT OR WILL NOT SHIFT
CLUTCH CHATTERS WHEN STARTING
Action
Repair or Replace
Replace
Replace
Replace
Replace
Repair or Replace
Tighten or Replace
CLUTCH 5C-5
Checks
Poor Lubrication on Clutch Cable
Poor Lubrication on Pedal Shaft
Poor Lubrication on Clutch Pedal
Not Using the Clutch
After Disengagement
When Disengaging
DIFFICULT PEDAL OPERATION
Action
Lubricate or Replace
Lubricate or Replace
Repair
CLUTCH NOISY
Checks
Action
Adjust
Replace
Replace
Replace
Repair
Replace
Insufficient Clutch Pedal Free play
Excessive Wear of Facing
Worn or Damaged Release Bearing
Poor Lubrication Contact Surface of Bearing
Faulty Installation of Clutch Assembly or Bearing
Damaged Pilot Bushing
Clutch Pedal is Partially Depressed
and Vehicle Speed is Reduced
5C-6 CLUTCH
COMPONENT LOCATOR
CLUTCH ASSEMBLY
1 Clutch Disc
2 Clutch Cover
3 Clutch Housing
4 Release Bearing
5 Release Fork Pivot
6 Release Cylinder
7 Release Fork Boot
8 Bolt
9 Release Fork
10 Bolt
11 Spring Lock Washer
12 Transmission Input Spline
13 Release Bearing Contacting Surface
14 Contacting Point of Release Fork and Pivot
Notice
Apply the long-term grease (DBL 6811.00) to No.12,13 and 14.
CLUTCH 5C-7
PEDAL AND MASTER CYLINDER
1 Clutch Pedal
2 Clutch Master Cylinder
3 Clutch Tube
4 Clutch Oil Chamber
5 Clutch Tube
6 Clutch Hose
7 Clutch Release Cylinder
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