Daewoo Musso. Manual — part 275

5B-2 MANUAL TRANSMISSION

FASTENER TIGHTENING SPECIFICATIONS

Application

Transmission

Oil Filler Plug

Transmission Mounting Bolt (Housing)

Oil Drain Plug

Front Propeller Shaft (T/C)

Rear Propeller Shaft (T/C)

Cross Member Bolt (Center)

Cross Member Bolt (Side)

Control Cable

Shift Lever Bolt

N

l

m

25

77 - 87

25

81 - 89

70 - 90

21 - 35

62 - 93

20 - 30

MANUAL TRANSMISSION 5B-3

EXTERNAL VIEW

GEAR TRAIN

5B-4 MANUAL TRANSMISSION

POWER FLOW

MANUAL TRANSMISSION 5B-5

Check

Clutch not releasing.

Improper or low transmission oil.

Shift or shift rail binding.

Binding of sliding synchronizers or gears.

If reverse only, faulty backup switch.

Worn or damaged flywheel pilot bushing.

Check

Control lever assembly broken or damaged.

Damaged offset lever, shift fork, selector place or
selector arm.

DIAGNOSIS

WILL NOT SHIFT(CONTROL LEVER MOVES)

Action

Replace control lever and housing assembly.

Remove extension, adapter or case cover.
Check or replace damaged parts.

HARD SHIFT OR CONTROL LEVER WILL NOT MOVE INTO GEAR

Action

Adjust or replace clutch.

Add or replace with specified oil.

Remove extension, adapter or case cover.
Check or replace damaged parts.

Remove extension, adapter or case cover.
Check synchronizers and gears and replace
damaged parts.

Check or replace backup switch.

Replace pilot bushing.

GEARS CRASH WHEN SHIFTING

Check

Engine idle speed too high.

Damaged or faulty clutch.

Pilot bearing between input shaft and output shaft binding.

Damaged synchronizer.

Bell housing misaligned.

Damaged gear(s).

Worn or damaged flywheel pilot bushing.

Action

Adjust idle speed to specified speed.

Adjust or replace clutch.

Replace or check roller bearings.

Check or replace synchronizer parts.

Align bell housing and bore.

Check or replace gear(s).

Replace pilot bushing.