Daewoo Musso. Manual — part 283
5B-34 MANUAL TRANSMISSION
COUNTER SHAFT
Disassembly Procedure
1. Using a hydraulic press and special tool, remove the front
bearing assembly from the counter shaft.
2. Check and clean all removed parts and replace if necessary.
Assembly Procedure
1. Using a hydraulic press and installer, press the front bearing
assembly onto the counter shaft.
2. Install is as follows :
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Install a new O-ring on the counter shaft outer race and
lubricate it.
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Using a installer, lightly tap the race into its bore until the
O-ring is compressed.
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Install the race to be fully seated on the inside of the
case.
MANUAL TRANSMISSION 5B-35
EXTENSION HOUSING
Disassembly Procedure
1. Remove the vent from the extension housing.
2. Remove the O-ring and steel ring from the rear of the
extension housing.
3. Check and clean all removed parts and replace if necessary.
Assembly Procedure
1. Install the O-ring and steel ring to the rear of the extension
housing.
2. Install the vent to the extension housing.
5B-36 MANUAL TRANSMISSION
SHIFT COVER
Disassembly Procedure
1. Using a hammer and a pin punch (3/16) remove the selector
arm roll pin.
2. Before removal, note the correct position of the interlock
plate and selector arm and remove the shift shaft.
3. Check and clean all removed parts and replace if necessary.
Assembly Procedure
1. If the shaft cup plug was removed, apply plug outer surface
with sealer and install it into the cover.
2. Install the fork pads and selector plates onto the 1-2 and 3-
4 shift forks.
3. Assemble the sift cover parts as follows :
Push the shift shaft into the cover until the front of the shaft
is at the inside of the cover.
MANUAL TRANSMISSION 5B-37
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Install the 1-2 shift fork and its selector plate.
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Push the shift shaft through the 1-2 shift fork.
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Place the selector arm and interlock plate in the cover
Note the position of the interlock plate and selector arm.
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Push the shift shaft through the 3-4 shift fork.
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