Daewoo Musso. Manual — part 307
5D2-30 TRANSFER CASE (TOD)
Yes
No
Yes
No
Yes
No
E3
Yes
No
E4
Yes
No
E5
Test Stage / Contents
Result
Stage
Test Contents and Procedure
Specified Value
/Yes/No
Countermeasure
Check the wiring of shift motor whether it is shorted or not.
1. Turn off the ignition switch.
2. Detach the 30pin connector from TOD control unit
3. Perform short test between the wiring connector No.1/
No.14 and No.2/No.5.
- Is there resistance of 0
W
?
4. Perform the short test between No.1/No.14 Connector
and body, No2/No.15 connector and body.
- Is there resistance of 0
W
?
5. Execute E1 stage to check whether wiring is shorted
between Hi-Low motor and LOW-HI motor.
- Is the provided voltage proper ?
Check the resistance of shift motor
1. Turn off the ignition switch.
2. Measure the resistance between No.1/No.14 and No.2/
No.15 connector after detaching 30pin connector of TOD
control unit Or, check the resistance between No.G and
No.B after detaching motor connector of T/C side.
- Specified value
- Measured value is within specified range ?
Execute the test after detaching shift motor, when the fault
is not solved after executing E1~E4 stage.
1. Detach the motor connector from T/C.
2. Remove the shift motor.
3. Connect motor connector with the removed shift motor.
4. Operate the 4H/4L switch.
- Does motor rotate ?
Hi-Low motor and
Lo-Hi wiring are
shorted each other.
Repair or replace.
Perform E3-4 stage.
Related wiring is
shorted with ground.
Repair or replace.
Perform E3-5 stage.
Perform E4 stage.
Wiring is shorted.
Repair or replace.
The defective T/C or
perform E5 stage.
Replace the shift
motor.
Check and fix due to
the defective T/C
ass’y.
Replace the motor
or delete fault code
and rediagnosis
system.
TRANSFER CASE (TOD) 5D2-31
Position incoder and position 1,2,3,4 malfunction
:Fault code®1750,1751,1752,1753, 1754
l
Phenomenon
The ‘4WD check’ lamp can not go out when the ignition
switch positioned to ‘ON’.
The fault code display 1750, 1751, 1752, 1753, 1754 by
diagnosis of SCAN-100.
l
Cause
The portion of position incoder malfunction, each wiring is
shorted with ground.
Yes
No
F1
Yes
No
Yes
No
F2
Test Stage / Contents
Result
Stage
Test Contents and Procedure
Specified Value
/Yes/No
Countermeasure
Check the installation condition of connector.
1. Check the installation condition between 30 pin connector
of TOD control unit and motor connector of T/C portion.
- Is it installed properly ?
2. If the connector installation is improper, install properly
and then execute follow procedure.
a. Delete the all fault code from memory by scan scope.
b. Turn off ignition switch.
c.Turn on ignition switch.
d. Rediagnosis the system.
- Does the fault codes display one or more among
1750 ~ 1754.
Check the each wiring whether it is shorted or not.
1. Turn off the ignition switch
2. Detach the 30 pin connector of TOD control unit.
3. Perform short test each connector, No.27 (Position 1),
No.10 (Position 2), No.28 (Position 3),No.30 (Position
4), No.6 with body.
- Is there resistance of 0
W
?
Perform F2 stage
Perform F1-2 stage
Perform F2 stage
Normal system
Repair or replace
due to wiring short
1. Replace the
motor Ass’y due
the defective
position incoder
portion.
2. And then, perform
F1-2 stage.
5D2-32 TRANSFER CASE (TOD)
l
Phenomenon
“4L” lamp on cluster continuous blinking and can not go off,
when operated 4H/4L switch as 4L« 4H.
l
Cause
Shifting failure.
1. Stop the vehicle
2. Return the 4H/4L switch to first position (before
operating).
- The blinking of 4L indicator lamp is stopped.
Note
If the first position before switch operating is ‘4L’,
lamp goes on after stopping blink, otherwise it
is ‘4H’ lamp goes off.
3. Reoperate 4H/4L switch to 4H
«
4L on the below
condition.
• Positioned Auto T/M to neutral.
• At this time, keep the neutral position for 2 second.
• Stop the vehicle (The R.P.M of front & Rear propeller
shaft is below 80).
4. ‘4L’ lamp blinks based on 0.3 second.
5. When the shifting is engaged, the blinking of ‘4L’ lamp
is stopped.
- 4H
®
4L : goes on ‘4L’ lamp
- 4L
®
4H : goes on ‘4L’ lamp
6. When the ‘4L’ indicator lamp continuous blinking,
repositioned to first position and diagnose the system
and then fix it.
Yes
No
G1
Yes
No
Test Stage / Contents
Result
Stage
Test Contents and Procedure
Specified Value
/Yes/No
Countermeasure
Perform 2 stage
Diagnose TOD
control unit
Normal system
Perform system test
Auto T/N positioned
to neutral
Check/Replace the
relay
TRANSFER CASE (TOD) 5D2-33
9 - 16 Vdc
6 - 16 Vdc
2 mA
1 A
7 A
20 A
Removal & Installation Procedure
1. Turn the ignition switch to "OFF" position.
2. Remove 30 pin connector from TOD control unit.
3. Unscrew 2 bolts (1).
Installation Notice
1 Bolt (M6 x 16, 2pieces) . . . . 9-11 Nm
2 TOD control unit
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
TOD CONTROL UNIT
TOD Electric Characteristics
Voltage
Parasitic Current
(Under max. operation Voltage)
Max. Operation Current
(Under max. operation Voltage)
Normal Operation Range
CAN communication Operation Range
Ignition “OFF”
Ignition “ON”
Motor “OFF”
Motor “ON”
4. Installation should follow the removal procedure in the
reverse order.
Notice
When replace TOD control unit, it is required to make a
coding correspondent with vehicle specification.
Tightening Torque
9 - 11 Nm
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