Daewoo Matiz (2003 year). Manual — part 173
6B – 6 POWER STEERING PUMP
D105C531
D
Remove the bolt (3).
18–22 N
S
m
D15C532A
Installation Procedure
1. Install the power steering pump with the bolt.
Tighten
Tighten the bolt to 18–22 N
S
m (13–16 lb-ft).
2. Connect the power steering pressure switch connec-
tor. Refer to Section 6A, Power Steering System.
3. Install the pump drive belt. Refer to “Pump Drive Belt”
in this section.
20–24 N
S
m
20–24 N
S
m
21–35 N
S
m
D15C533A
4. Install the bolts.
Tighten
D
Tighten the rear bracket adjusting bolt to 20–24
N
S
m (15–18 lb-ft) (1).
D
Tighten the power steering bolt to 20–24 N
S
m
(15–18 lb-ft) (2).
5. Connect the pressure line pipe to the outlet connec-
tion on the steering pump.
Tighten
Tighten the pressure line pipe fitting to 21–35 N
S
m
(16–26 lb-ft) (3).
6. Install the front passenger side headlamp.
Refer to Section 9B, Lighting Systems.
Notice: When adding fluid or making a complete fluid
change, always use DEXRON
r-
II or DEXRON
r
-III pow-
er steering fluid. Failure to use the proper fluid will cause
hose and seal damage and fluid leaks.
7. Refill the pump with new fluid and bleed the air from
the system. Refer to Section 6A, Bleeding the Power
Steering System.
8. Inspect for leaks. If leaks are found, correct the cause
of the leak and bleed the system.
POWER STEERING PUMP 6B – 7
UNIT REPAIR
PUMP
The power steering pump in this vehicle is not service-
able. A faulty pump must be replaced.
6B – 8 POWER STEERING PUMP
SPECIFICATIONS
GENERAL SPECIFICATIONS
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Application
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Description
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Lubricant
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Power Steering Fluid DEXRON
r
-II,
DEXRON
r
-III
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Capacity
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
1.0 Liter (1.056 qt)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Type
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Vane
FASTENER TIGHTENING SPECIFICATIONS
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Application
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
N
S
m
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
Lb-Ft
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
Lb-In
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Power Steering Pump Bolt
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
20 – 24
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
15 – 18
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Power Steering Pump Front Bracket Bolt
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
20 – 24
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
15 – 18
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Power Steering Pump Front Bracket Adjusting Bolt
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
18 – 22
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
13 – 16
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Power Steering Pump Rear Bracket Upper Bolt
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
35 – 45
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
26 – 33
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Power Steering Pump Rear Bracket Lower Bolt
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
20 – 24
ÁÁÁÁÁÁ
ÁÁÁÁÁÁ
15 – 18
ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁ
–
Power Steering Pump Rear Bracket Adjusting Bolt
20 – 24
15 – 18
–
Power Steering Pump Pulley Nut
55 – 69
41– 51
–
Power Steering Oil Pressure Line Fitting
21 – 35
16 – 26
–
POWER STEERING PUMP 6B – 9
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOLS TABLE
D105C101
DW310–020
Power Steering Pulley
Remove Holder
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