Daewoo Matiz (2003 year). Manual — part 111
FRONT SUSPENSION 2C – 9
D106B507
4. Remove the control arm from the knuckle assembly.
D
Remove the stud bolt (1).
D
Separate the control arm from the knuckle assem-
bly (2).
D106B508
5. Remove the brake caliper from the knuckle assembly.
Refer to Section 4D, Front Disc Brakes.
6. Remove the ABS wheel speed sensor from the
knuckle assembly, if applicable. Refer to Section 4F,
Anti–lock Brake System.
7. Remove the steering knuckle assembly from the ve-
hicle.
D
Remove the strut bracket bolts (1).
D
Separate the knuckle assembly from the drive
shaft by pulling the steering knuckle assembly (2).
D16B509A
70–90 N
S
m
50–70 N
S
m
Installation Procedure
1. Install in the reverse order of removal.
2. Install the steering knuckle assembly in the vehicle
with strut bracket bolts (1).
Tighten
Tighten the strut bracket bolts to 70–90 N
S
m (52–66
lb-ft).
3. Install the brake caliper from the knuckle assembly.
4. Install the control arm into the knuckle assembly with
the stud bolt (2).
Tighten
Tighten the stud bolt to 50–70 N
S
m (36–52 lb-ft).
D16B510B
5. Install the tie rod end to the knuckle assembly.
6. Install the tie rod end–to–knuckle castellated nut (1)
and the cotter pin.
Tighten
Tighten the castellated nut to 30–55 N
S
m (22–41 lb-
ft).
7. Install the caulking nut (2).
D
Bend the caulking nut flange (3).
Tighten
Tighten the caulking nut to 210 N
S
m (155 lb-ft).
2C – 10 FRONT SUSPENSION
D106B511
FRONT LONGITUDINAL FRAME AND
STABILIZER SHAFT
Removal Procedure
1. Removed the front under longitudinal frame.
D
Raise and suitably support the vehicle.
D
Remove the front wheel. Refer to Section 2E, Tires
and Wheels.
D
Remove the transaxle under cover. Refer to Sec-
tion 5B, Manual Transaxle.
D
Remove the front under longitudinal frame bolt (1).
D
Remove the front under longitudinal frame nut (2).
D16B512A
D
Remove the stabilizer shaft mounting bolts (3).
D
Remove the front under longitudinal frame.
D106B513
2. Remove the stabilizer shaft from the vehicle.
D
Remove the cotter pin (1).
D
Remove the castellated nut (2).
D
Remove the washer (3).
D
Remove the rear bushing with separating the sta-
bilizer shaft from the control arm (4).
D16B514A
D
Remove the bushing (5).
D
Remove the wire clamps (6).
D
Remove the mountings (7).
FRONT SUSPENSION 2C – 11
D16B515A
Installation Procedure
1. Install in the reverse order of removal.
Important: When installing the mountings, position the
opened mountings forward.
D16B516A
40–50 N
S
m
2. Install the stabilizer shaft to the vehicle.
D
Install the castellated nut.
Tighten
Tighten the stabilizer shaft–to–body castellated nut to
40–50 N
S
m (30–36 lb-ft).
D
Install the cotter pin.
D16B517C
3. Install the front under longitudinal frame.
D
Install the stabilizer shaft mounting bolts (1).
Tighten
Tighten the mounting bolts to 30–50 N
S
m (22–36 lb-
ft).
D16B518B
65 – 80 N
S
m
10 – 14 N
S
m
D
Install the front under longitudinal frame bolt (2).
Tighten
Tighten to bolt to 10–14 N
S
m (89–124 lb-in).
D
Install the front under longitudinal frame nut (3).
Tighten
Tighten to nut to 65–80 N
S
m (48–59 lb-ft).
2C – 12 FRONT SUSPENSION
D106B519
CONTROL ARM
Removal Procedure
1. Remove the stabilizer shaft. Refer to “Front Longitu-
dinal Frame and Stabilizer Shaft” in this section.
2. Remove the control arm.
D
Remove the stud bolt (1).
D
Separate the control arm from the knuckle assem-
bly using a lever (2).
D106B520
D
Remove the bolt (3).
D
Remove the control arm.
D16B521B
Installation Procedure
1. Install the control arm onto the vehicle.
D
Install the control arm bolt (1).
Tighten
Tighten the control arm bolt to 55–70 N
S
m (41–52 lb-
ft).
D
Install the control arm to the knuckle assembly.
D
Install the stud bolt (2).
Tighten
Tighten the stud bolt to 50–70 N
S
m (36–52 lb-ft).
2. Install the stabilizer shaft.
D10B522A
STRUT BAR
Removal Procedure
1. Open the hood.
2. Remove the strut bar from the vehicle.
D
Remove the purge control valve (1).
D
Remove the A/C low pressure pipe bracket–to–
strut bar nut (2).
D
Remove the strut bar bolts at passenger side (3).
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