Hyundai Terracan (2007 year). Instruction — part 14

DO-IT-YOURSELF MAINTENANCE

GENERAL CHECKS

G020A02HP-GAT

G020B01A-AAT

G020C01HP-GAT

Engine Compartment

Vehicle Exterior

Vehicle Interior

The following should be checked regu-

The following should be checked

The following should be checked each

larly:

monthly:

time when the vehicle is driven:

Engine oil level and condition

Overall appearance and condition

o Lights operation

Transmission fluid level and condi-

Wheel condition and wheel nut torque

o Windshield wiper operation

tion

Exhaust system condition

o Horn operation

Brake fluid level

Light condition and operation

o Defroster, heating system operation

Clutch fluid level

Windshield glass condition

(and air conditioning, if installed)

Engine coolant level

Wiper blade condition

o Steering operation and condition

Windshield washer fluid level

Paint condition and body corrosion

o Mirror condition and operation

Accessory drive belt condition

Fluid leaks

o Turn signal operation

Engine coolant hose condition

Door and hood lock condition

o Accelerator pedal operation

Fluid leaks

Tire pressure and condition

o Brake operation, including parking

(on or below components)

(including spare tire)

brake

Power steering fluid level

o Manual transmission operation, in-

Battery condition

cluding clutch operation

Climate control air filter condition

o Automatic transmission operation,

including "Park" mechanism opera-

tion

o Seat control condition and opera-

tion

o Seat belt condition and operation

o Sun visor operation

If you notice anything that does not

operate correctly or appears to be

functioning incorrectly, inspect it care-

fully and seek assistance from your

Hyundai dealer if service is needed.

6 DO-IT-YOURSELF MAINTENANCE

MAINTENANCE PRECAU-

CHECKING THE ENGINE

TIONS

OIL

G020D01TG-GAT

G030A01A-AAT

Improper or incomplete service may

Engine oil is essential to the perfor-

WARNING:

result in problems. This section gives

mance and service of the engine. It is

o Performing maintenance work on

instructions only for the maintenance

suggested that you check the oil level

a vehicle can be dangerous. You

items that are easy to perform.

at least once a week in normal use

can be seriously injured while

Several procedures should be done by

and more often if you are on a trip or

performing some maintenance

an authorized Hyundai dealer.

driving in severe conditions.

procedures. If you lack sufficient

knowledge and experience or the

NOTE:

proper tools and equipment to do

Improper owner maintenance dur-

the work, have it done by an

ing the warranty period may affect

authorized Hyundai dealer.

warranty coverage.

o Working under the hood with the

engine running is dangerous. It

becomes even more dangerous

when you wear jewelry or loose

clothing. These can become en-

tangled in moving parts and re-

sult in injury. Therefore, if you

must run the engine while work-

ing under the hood, make certain

that you remove all jewelry (espe-

cially rings, bracelets, watches,

and necklaces) and all neckties,

scarves, and similar loose cloth-

ing before getting near the en-

gine or cooling fans.

DO-IT-YOURSELF MAINTENANCE

G030B06HP-GAT

NOTE:

2. Diesel Engine

Recommended Oil

o For good fuel economy, SAE

(1) Select engine oil of the proper SAE

1. Gasoline Engine

5W-20 (5W-30), ILSAC GF-3 en-

viscosity number according to the

gine oil is preferred regardless

(1) Select engine oil of the proper

atmospheric temperature.

of regional option and engine

SAE viscosity number according

Recommended viscosity is given

variation.

to the atmospheric temperature.

in the following illustration.

o If SAE 5W-20, ILSAC GF-3 en-

Recommended viscosity is given

gine oil is not available, second-

2.5 TCI

in the following illustration.

ary recommended engine oil for

corresponding temperature

range can be used.

G030B01HR

2.9 CRDi

G030B01JM

(2) The engine oil quality should meet

the following classification.

API SJ, SL or ABOVE,

ILSAC GF-3 or ABOVE

G030B01HP-2

6 DO-IT-YOURSELF MAINTENANCE

G030C02HP-AAT

NOTE:

Gasoline Engine

To Check the Oil Level

For diesel-powered vehicle SAE 0W-

30 oil should be used only in areas

Before checking the oil, warm up the

where extremely cold temperatures

engine to the normal operating tem-

of 10°C(50°F) or below are experi-

perature and be sure your car is

enced.

parked on level ground. Turn the en-

gine off.

(2) The engine oil quality should meet

Diesel Engine (2.5 TCI)

the following API classification:

Diesel Engine (2.5 TCI) :

G030C01HP

CF-4 or ABOVE

Diesel Engine (2.9 CRDi) :

Diesel Engine (2.5 TCI)

CF-4 or ABOVE

(3) The engine oil quality should meet

the following ACEA classification :

Diesel Engine (2.5 TCI) : B2 or B3

G030C03HP

Diesel Engine (2.9 CRDi) : B4 or

NOTE:

ABOVE

Before checking or adding the en-

gine oil, remove the cover above

G030C02HP

the engine oil filler cap and the

engine oil level dipstick with a

blade screwdriver inserted in the

notch (2.5 TCI only).

DO-IT-YOURSELF MAINTENANCE

G030D02HP-GAT

Diesel Engine (2.9 CRDi)

Adding Oil

Gasoline Engine

HHP5002

HHP5003

Wait ten minutes, then remove the

If the oil level is close to or below the

G030D01HP

dipstick, wipe it off, fully reinsert the

"L" mark, add oil until it reaches the

dipstick and withdraw it again. Then

Diesel Engine (2.5 TCI)

"F" mark. To add oil:

note the highest level the oil has

reached on the dipstick. It should be

1. Remove the oil filler cap by turning

between the upper ("F") and lower

it counterclockwise.

("L") range.

2. Add oil, then check the level again.

Do not overfill.

3. Replace the cap by turning it clock-

wise.

WARNING:

Be very careful not to touch the

The distance between the "F" and "L"

radiator hose when checking the

marks is equal to about 1 liter (Gaso-

G030D02HP

engine oil as it may be hot enough

line Engine/Diesel Engine (2.5 TCI))/

to burn you.

1.4 liters (Diesel Engine (2.9 CRDi))

of oil.

6 DO-IT-YOURSELF MAINTENANCE

CHECKING AND CHANGING

THE ENGINE COOLANT

G050A01A-AAT

Engine oil consumption

It is normal that an engine should

CAUTION:

Slowly pour the recommended oil

consume some engine oil while nor-

WARNING:

using by a funnel. Do not overfill

mal driving. The cause of oil con-

Do not remove the radiator cap when

not to damage engine.

sumption in a normal engine are as

the engine is hot. When the engine

follows;

is hot, the engine coolant is under

pressure and may erupt through the

Engine oil is used to lubricate pis-

opening if the cap is removed. You

tons, piston rings and cylinders.

could be seriously burned if you do

WARNING:

A thin film of oil is left on the

not observe this precaution. Do not

Be very careful not to touch the

cylinder wall when a piston moves

remove the radiator cap until the

radiator hose when adding the en-

downwards in the cylinder. High

radiator is cool to touch.

gine oil as it may be hot enough to

negative pressure generated dur-

burn you.

ing engine operation sucks some

of the oil into the combustion cham-

ber.

This oil with some oil of the cylin-

der wall is burned by the high tem-

perature combustion gases during

G350A01A-GAT

the combustion process.

ENGINE OIL CONSUMPTION

The engine oil consumption is

Function of Engine Oil

strongly effected by the viscosity

and quality of oil, engine rpm and

Engine oil has the primary function of

driving condition etc. The engine

lubricating and cooling the inside of

oil is more consumed under severe

the engine.

driving conditions such as high

speeds and frequent acceleration

and deceleration than normal driv-

ing condition.

DO-IT-YOURSELF MAINTENANCE

G050B01A-DAT

G050C01A-AAT

G050D02HP-GAT

Recommended Engine Coolant

To Check the Coolant Level

To Change the Engine Coolant

Use a high quality ethylene-glycol cool-

The engine coolant should be changed

ant in a 50/50 mix with water. The

at those intervals specified in the ve-

engine coolant should be compatible

hicle maintenance schedule in Sec-

with aluminum engine parts. Addi-

tion 5.

tional corrosion inhibitors or additives

should not be used. The cooling sys-

tem must be maintained with the cor-

CAUTION:

rect concentration and type of engine

Engine coolant can damage the fin-

coolant to prevent freezing and corro-

ish of your car. If you spill engine

sion. Never allow the concentration of

coolant on the car, wash it off thor-

antifreeze to exceed the 60% level or

HHP5005

oughly with clean water.

go below the 35% level, otherwise

damage to the cooling system may

The coolant level can be seen on the

result. For proper concentration when

side of the plastic coolant reservoir.

1. Park the car on level ground, set the

adding or replacing the engine cool-

The level of the coolant should be

parking brake and remove the radia-

ant, refer to the following table.

between the "LOW" and "FULL" lines

tor cap when cool.

on the reservoir when the engine is

Gasoline Engine only

Ambient

Engine Coolant concentration

cool. If the level is below the "LOW"

mark, add engine coolant to bring it

tempera-

Antifreeze

Water

up between "LOW" and "FULL". If the

ture

solution

level is low, inspect for coolant leaks

°C (

°F)

35%

65%

and recheck the fluid level frequently.

-15 (5)

40%

60%

If the level drops again, visit your

Hyundai dealer for an inspection and

-25 (-13)

50%

diagnosis of the reason.

-35 (-31)

60%

40%

-45 (-49)

G050D02HP

6 DO-IT-YOURSELF MAINTENANCE

NOTE: Gasoline Engine Only

Diesel Engine (2.9 CRDi)

4. Check Section 9 for the capacity of

Before adding the coolant to the

the cooling system in your car.

radiator, unscrew the bolts on the

Then, following the manufacturer’s

engine cover, remove the engine

directions on the engine coolant

cover and unscrew the flange bolt

container, add the appropriate quan-

for fitting water outlet to escape

tity of coolant to the radiator.

the excess pressure. And if the

5. Fill the radiator with clean deminer-

coolant overflows from the hole

alized or distilled water. Continue

while adding the coolant, screw

to add clean demineralized or dis-

the bolt and continue to add the

tilled water in small quantities until

coolant.

the fluid level stays up in the radia-

HHP5006

tor neck.

2. Turn the radiator cap counterclock-

Gasoline Engine or Diesel Engine (2.5 TCI)

wise without pressing down on it,

until it stops. This relieves any pres-

sure remaining in the cooling sys-

tem. And remove the radiator cap

by pushing down and turning coun-

terclockwise.

3. Be sure your drain receptacle is in

place. Open the drain cock on the

radiator. Allow all the engine cool-

ant to drain from the cooling sys-

tem, then securely close the drain

G050D01HP

HHP5008

cock.

DO-IT-YOURSELF MAINTENANCE

CHANGING THE AIR

CLEANER FILTER

6. Start the engine, top off the radiator

G070A03Y-AAT

with water and then add coolant to

the reservoir until the level is be-

CAUTION:

tween "LOW" and "FULL".

o Operating your vehicle without a

7. Replace the radiator and reservoir

proper air cleaner filter in place

caps and check to be sure the drain

can result in excessive engine

cocks are fully closed and not leak-

wear.

ing.

o When removing the air cleaner

filter, be careful that dust or dirt

does not enter the air intake.

These may result in damage to

WARNING:

the air cleaner filter.

HHP5013

The cooling fan is controlled by

The replacement of air cleaner filter is

engine coolant temperature and may

performed in the following manner.

sometimes operate even when the

engine is not running. Use extreme

1. Unsnap the clips around the cover.

caution when working near the

2. When this is done, the cover can

blades of the coolant fan so that you

be lifted off, the old filter removed

are not injured by a rotating fan

and the new filter put in its place.

blade. As the engine coolant tem-

perature decreases, the fan will au-

Genuine Hyundai replacement parts

tomatically shut off. This is a nor-

are recommended.

mal condition.

6 DO-IT-YOURSELF MAINTENANCE

WINDSHIELD WIPER

BLADES

G080A02A-AAT

G080B01HR-GAT

Replacing the Wiper Blades

CAUTION:

To replace the wiper blades, raise the

o Do not operate the wipers on dry

wiper to the vertical.

glass. This can result in more

rapid wear of the wiper blades

To remove the wiper blade

and may scratch the glass.

o Keep the blade rubber out of

contact with petroleum products

such as engine oil, gasoline, etc.

HHP5045-E

The wiper blades should be carefully

inspected from time to time and

cleaned to remove accumulations of

road film or other debris. To clean the

(1)

wiper blades and arms, use a clean

HHR5048

sponge or cloth with a mild soap or

detergent and water. If the wipers

1. Push down the wiper blade with the

continue to streak or smear the glass,

locking clip (1) pressed to detach it

replace them with genuine Hyundai

from the wiper arm.

replacement parts or their equivalent.

DO-IT-YOURSELF MAINTENANCE

To install the wiper blade

HHR5049

HHR5051

HHR5050

2. Pull up the wiper blade until you

2. Raise the wiper blade lightly and

hear an audible "click" to engage in

1. Put a new wiper blade onto the

pull up it.

the end of the wiper arm.

wiper arm and lower the wiper blade

at the level of the wiper arm as

NOTE:

shown in the drawing.

Do not allow the wiper arm to fall

against the windshield.

6 DO-IT-YOURSELF MAINTENANCE

FILLING THE WASHER

CHECKING THE TRANS-

RESERVOIR

MISSION OIL (MANUAL)

G090A02HP-AAT

G100A04HP-GAT

CAUTION:

o Radiator antifreeze (engine cool-

ant) should not be used in the

washer system because it will

damage the car's finish.

o The washer should not be oper-

ated if the washer reservoir is

empty. This can damage the

washer fluid pump.

Drain plug

Filler plug

HHP5017

HHP5010

The washer fluid reservoir supplies

Transmission lubricant in the manual

fluid to the windshield washer sys-

WARNING:

transmission should be checked at

tem.

those intervals specified in the ve-

o Windshield washer fluid agents

A good quality washer fluid should be

hicle maintenance schedule in Sec-

contain some amounts of alco-

used to fill the washer reservoir. The

tion 5.

hol and can be flammable under

fluid level should be checked more

certain circumstances. Do not

frequently during inclement weather

Recommended Oil

allow sparks or flame to contact

or whenever the washer system is in

the washer fluid or the washer

Use only HYUNDAI GENUINE

more frequent use.

fluid reservoir. Damage to the

PARTS MTF 75W/85 (API GL-4) in

The capacity of the washer reservoir

vehicle or its occupants could

the manual transmission.

is 4.5 liters.

occur.

o Windshield washer fluid is poi-

sonous to humans and animals.

Do not drink windshield washer

fluid. Serious injury or death

could occur.

DO-IT-YOURSELF MAINTENANCE

CHECKING THE TRANSMIS-

SION FLUID (AUTOMATIC)

G110A02HP-AAT

G110B02HP-GAT

Manual Transmission Oil Capac-

Recommended Fluid

ity

Transmission fluid in the automatic

transmission should be checked at

Your Hyundai automatic transmission

The oil capacity of the manual trans-

those intervals specified in the ve-

is specially designed to operate with

mission is;

hicle maintenance schedule in Sec-

MOBIL DEXRON-II. Damage caused

tion 5.

by a nonspecified fluid is not covered

Engine

Capacity

by your new vehicle limited warranty.

Gasoline

NOTE:

3.2 liters

Diesel (2.9 CRDi)

Automatic transmission fluid is ba-

sically a red color. As driving

G110C03HP-GAT

Diesel (2.5 TCI)

2.5 liters

Transmission Fluid Capacity

distance increases, the fluid color

turns darkish red gradually. It is

The fluid capacity of the automatic

normal condition and you should

transmission is;

not judge the need to replace based

WARNING:

up on the changing color.

Engine

Capacity

It is always better to check the trans-

You must replace the automatic

Gasoline

10.5 liters

mission oil level when the engine

transmission fluid in accordance

Diesel (2.9 CRDi)

11.8 liters

is cool or cold. If the engine is hot,

with intervals specified in the ve-

you should exercise great caution

hicle maintenance schedule in sec-

Diesel (2.5 TCI)

8.2 liters

to avoid burning yourself on hot

tion 5.

engine or exhaust parts.

WARNING:

The transmission fluid level should

NOTE:

be checked when the engine is at

It is recommended that the manual

normal operating temperature. This

transaxle fluid should be checked

means that the engine, radiator,

by an authorized Hyundai dealer.

exhaust system etc., are very hot.

Exercise great care not to burn

yourself during this procedure.

6 DO-IT-YOURSELF MAINTENANCE

G110D02HP-GAT

1. Open the hood, being careful to

Diesel Engine (2.9 CRDi)

To Check the Transmission Fluid

keep hands, long hair and clothing

Level

clear of any moving parts.

Park the car on level ground with the

Gasoline Engine

parking brake engaged. When the

transmission fluid level is checked,

the transmission fluid should be at

normal operating temperature and the

engine idling.

HHP5009

2. Remove the transmission dipstick,

wipe it clean, reinsert the dipstick

G110D01HP

as far as it will go, then remove it

Diesel Engine (2.5 TCI)

again. Now check the fluid level on

the dipstick. It should be in the

"HOT" range on the dipstick.

HHP3018

While the engine is idling, apply the

brakes and move the gear selector

lever from "P" to each of its other

positions — "R", "N", "D", "2", "L" —

and then return to "N" or "P". With the

G110D02HP

engine still idling:

DO-IT-YOURSELF MAINTENANCE

WARNING:

WARNING (Diesel only):

The cooling fan is controlled by

Never work on injection system with

Fluid level should be within "HOT" range

engine coolant temperature and

engine running or within 30 sec-

may sometimes operate even when

onds after shutting off engine. High

the engine is not running. Use

pressure pump, rail, injectors and

extreme caution when working near

high pressure pipes are subjected

the blades of the cooling fan, so

to high pressure even after the en-

that you are not injured by a rotat-

gine has been switched off. The fuel

ing fan blade. As the engine cool-

jet produced by fuel leaks may cause

G110D04HP

ant temperature decreases, the fan

serious injury, if it contacts with the

3. If the transmission fluid level is low,

will automatically shut off. This is

body. People using pacemakers

use a funnel to add transmission

a normal condition.

should not move closer than 30cm

fluid through the dipstick tube until

to the ECU or wiring harness within

the level reaches the "HOT" range.

the engine room with the engine

Do not overfill.

running, since the high currents in

the Common Rail system produce

considerable magnetic fields.

6 DO-IT-YOURSELF MAINTENANCE

CHECKING THE BRAKES

G120A01A-AAT

G120B02A-AAT

G120C02A-AAT

Checking the Brake Fluid Level

Recommended Brake Fluid

Use only hydraulic brake fluid con-

CAUTION:

forming to DOT 3 or DOT 4 specifica-

Because brakes are essential to the

WARNING:

tions in your braking system. Follow

safe operation of the car, it is sug-

Use caution when handling brake

the instructions printed on the con-

gested that they be checked and

fluid. It can damage your vision if

tainer.

inspected by your Hyundai dealer.

it gets into your eyes. It will also

The brakes should be checked and

damage your vehicle’s paint if

inspected for wear at those intervals

spilled on it and not removed im-

specified in the vehicle maintenance

mediately.

schedule in Section 5.

DO-IT-YOURSELF MAINTENANCE

CHECKING THE CLUTCH

FLUID

G120D01A-AAT

G120E02A-AAT

G130A01A-AAT

To Check the Fluid Level

Adding Brake Fluid

To Check the Clutch Fluid

WARNING:

Handle brake fluid carefully. It can

damage your vision if it gets into

your eyes. Use only DOT 3 or DOT

4 specification fluid from a sealed

container. Do not allow the fluid

can or reservoir to remain open

any longer than required. This will

prevent entry of dirt and moisture

HHP5015

HHP5016

which can damage the brake sys-

The fluid level in the brake fluid reser-

The clutch fluid level in the master

tem and cause improper opera-

voir should be checked periodically.

cylinder should be checked when

tion.

The level should be between the "MIN"

performing other under hood services.

and "MAX" marks on the side of the

The system should be checked for

To add brake fluid, first wipe away any

reservoir. If the level is at or below the

leakage at the same time. Check to

dirt, then unscrew the fluid reservoir

"MIN" mark, carefully add fluid to

make certain that the clutch fluid level

cap. Slowly pour the recommended

bring it up to "MAX". Do not overfill.

is always between the "MAX" and

fluid into the reservoir. Do not overfill.

"MIN" level markings on the fluid res-

Carefully replace the cap on the reser-

ervoir. Fill as required. Fluid loss indi-

voir and tighten.

cates a leak in the clutch system

which should be inspected and re-

paired immediately. Consult your

Hyundai dealer.

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Hyundai Terracan (2007 year). Instruction — part 14

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