Hyundai Atos: Body Repair Manual — part 19
81
BODY PANEL REPAIR PROCEDURE - Fender apron and front side member (Assembly)
5.
MIG plug weld all holes
6.
Clean MIG welds with a disc grinder.
NOTE
1.
Be careful not to grind welded portions too much.
2.
The internal parts will be stronger if the weld traces are
not ground.
7.
Before welding the cowl side upper outer panel, apply the two
part epoxy primer and anti-corrosion agent to the interior of the
fender apron panel.
PRO-0230
PRO-0070
PRO-0220
PRO-0270
82
BODY PANEL REPAIR PROCEDURE - Fender apron and front side member (Assembly)
8.
Install the cowl side upper outer panel in place.
9.
MIG plug weld all holes.
10. Clean and prepare all welds, remove all residue.
11. Apply the two part epoxy primer to the interior of the each panel.
12. Apply an anti-corrosion agent as required
(Refer to the CORROSION PROTECTION).
13. Prepare the exterior surfaces for priming using wax and grease
remover.
14. Apply metal conditioner and water rinse.
15. Apply conversion coating and water rinse.
16. Apply the two-part epoxy primer.
17. Apply the correct seam sealer to all joints carefully
(Refer to the BODY SEALING LOCATION).
18. Reprime over the seam sealer to complete the repair.
19. After completing body repairs, carefully apply under coating to
the front sidemember and fender apron (Refer to the CORRO-
SION PROTECTION).
20. In order to improve corrosion resistance, if necessary, apply an
under body anti-corrosion agent to the panel which is repaired
or replaced (Refer to the CORROSION PROTECTION).
PRO-0270
PRO-0290
PRO-0260
PRO-0280
83
FRONT SIDE MEMBER (PARTIAL)
BODY PANEL REPAIR PROCEDURE - Front side member (Partial)
L/H
z
z
z
z
z MIG plug welding
MIG butt welding
z
z
z
z
z MIG plug welding
MIG butt welding
R/H
WELDLING POINTS
PRO-0301
PRO-0320
PRO-0300
PRO-0321
200mm
110mm
180mm
80mm
84
REMOVAL
NOTE
This procedure is to be used only for repair of minor damage
to the front side member and when it is impossible to straighten
the damaged side member. The following procedure illustrates
a repair for the front left side member.
The procedure may also be applied to the front right side-
member.
1.
Measure and mark the vertical cutlines on front side member
inner tooling hole center.
2.
Drill out all the spotwelds to separate battery tray leg bracket from
front side member.
NOTE
1.
When spotwelded portions are not apparent, remove
paint with a rotary wire brush.
2.
In order to perform cutting and separation of spotwelded
points use a spot weld cutter which is larger than the
size of the nugget to make a hole only in the panels to
be replaced.
BODY PANEL REPAIR PROCEDURE - Front side member (Partial)
PRO-0301A
PRO-0360
PRO-0370
PRO-0300A
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