Hyundai H1: Body Repair Manual — part 22
90
INSTALLATION
1.
Drill 8 mm holes in production location of the new center floor
panel for MIG plug welding.
3.
Fit and clamp the center pillar panel and attach the center floor
panel to the front step panel and other panels.
4.
MIG plug weld all holes.
5.
Clean and prepare all welds, removing all residue.
RFAF2090
RFAF2060
BODY PANEL REPAIR PROCEDURE - Center floor
2.
Overlap the center floor panel and the rear floor panel as shown
in the illustration.
RFAF2070
RFAF2080
Center floor panel
Rear floor panel
New center floor panel
91
6.
Apply the two-part epoxy primer to the interior of the front
sidemember and other parts.
7.
Apply an anti-corrosion to the interior of the welded front
sidemember and other parts (Refer to the CORROSION PRO-
TECTION).
8.
Prepare exterior surfaces for priming, using wax and grease
remover.
9.
Apply metal conditioner and water rinse.
10. Apply the two-part epoxy primer.
11. Apply the correct seam sealer to all joints (Refer to the BODY
SEALING LOCATIONS).
12. Reprime over the seam sealer to complete the repair.
13. After completing body repairs, carefully apply under coating to
the under body (Refer to the CORROSION PROTECTION).
14. In order to improve corrosion resistance, if necessary, apply a
under body anti-corrosion agent to the panel which is repaired
or replaced (Refer to the CORROSION PROTECTION).
RFAF2100
RFAF2120
RFAF2110
BODY PANEL REPAIR PROCEDURE - Center floor
92
REAR STEP PANEL
BODY PANEL REPAIR PROCEDURE - Rear step panel
z
z
z
z
z MIG plug welding or spot welding
MIG butt welding
MIG lap welding
xx
Ô
B
Ô
C
Ô
A
PSAS0010~0040
Î
C
Í
B
Ð
A
WELDING POINTS
93
REMOVAL
1.
Drill out all spotwelds attaching the center pillar outer panel
below cutline.
NOTE
It is convenient to install if remove welding points only
from the outer panel with a spot cutter without puncturing
the inner panel.
2.
Drill out all spotwelds attaching the rear side sill outer panel and
lower rail to the body.
3.
Remove the rear side sill outer and lower rail.
4.
Drill out all spotwelds attaching the side sill inner panel to the
body to remove side sill inner.
5.
Drill out all spotwelds attaching the rear step panel to the body.
BODY PANEL REPAIR PROCEDURE - Rear step panel
PSAS0050
PSAS0060
PSAS0070
CPAC1060
Cutline
Rear side sill outer
Side sill inner panel
Rear step panel
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