Hyundai Tucson Fuel Cell (2016 year). Instruction — part 16

Owner maintenance precau-
NOTICE
tions
Improper owner maintenance dur-
Inadequate, incomplete or insuffi-
ing the warranty period may affect
cient servicing may result in opera-
warranty coverage. For details, read
tional problems with your vehicle that
the separate Owner’s Handbook &
could lead to vehicle damage, an
Warranty Information booklet pro-
accident, or personal injury. This
vided with the vehicle. If you’re
chapter provides instructions only for
unsure about any service or mainte-
the maintenance items that are easy
nance procedure, have it done by an
to perform. Several procedures can
authorized HYUNDAI Tucson Fuel
be done only by an authorized
Cell dealer.
HYUNDAI Tucson Fuel Cell dealer
with special tools.
Your vehicle should not be modified
in any way. Such modifications may
adversely affect the performance,
safety or durability of your vehicle
and may, in addition, violate condi-
tions of the limited warranties cover-
ing the vehicle. Certain modifications
may also be in violation of regula-
7
tions established by the U.S.
Department of Transportation and
other federal or state agencies.
7-5
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks
WARNING
(Continued)
and inspections that should be per-
If you must run the fuel cell
formed by the owner or an author-
Performing maintenance work
power module during mainte-
ized HYUNDAI Tucson Fuel Cell
on a vehicle can be dangerous.
nance, do so out doors or in
dealer at the frequencies indicated to
If you lack sufficient knowledge
an area with plenty of ventila-
help ensure safe, dependable opera-
and experience or the proper
tion.
tion of your vehicle.
tools and equipment to do the
Keep flames, sparks, or smok-
Any adverse conditions should be
work, have it done by an author-
ing materials away from the
brought to the attention of your deal-
ized HYUNDAI Tucson Fuel Cell
battery and fuel-related parts.
er as soon as possible.
dealer. ALWAYS follow these
Working under the hood with
These Owner Maintenance vehicle
precautions for performing
the vehicle in “READY” state
maintenance work:
checks are generally not covered by
is dangerous. It becomes
warranties and you may be charged
Park your vehicle on level
even more dangerous when
for labor, parts and lubricants used.
ground, move the shift lever
you wear jewelry or loose
into the P
(Park), apply the
clothing. These can become
parking brake, place the
entangled in moving parts
POWER button in the OFF
and result in injury. Therefore,
position.
if you work under the hood
Block the tires
(front and
with the vehicle in "READY"
back) to prevent the vehicle
state make certain that you
from moving.
remove all jewelry (especially
Remove loose clothing or jew-
rings, bracelets, watches, and
elry that can become entan-
necklaces) and all neckties,
gled in moving parts.
scarves, and similar loose
clothing before getting near
(Continued)
the fuel cell power module (for
example, traction motor).
7-6
Owner maintenance schedule
While operating your vehicle:
At least monthly:
Before driving your vehicle:
Check for vibrations in the steering
• Check the operation of all exterior
wheel. Notice if there is any
lights, including the stop lamps,
Check the windshield washer fluid
increased steering effort or loose-
turn signals and hazard warning
level.
ness in the steering wheel, or
flashers.
Check for low or under-inflated
change in its straight-ahead posi-
• Check the inflation pressure of all
tires
tion.
four tires. Inspect each tire and
Notice if your vehicle constantly
replace tires that are worn, show
turns slightly or “pulls” to one side
uneven wear, or show signs of
when traveling on smooth, level
damage.
road.
• Check for loose wheel lug nuts.
When stopping, listen and check
for unusual sounds, pulling to one
At least twice a year:
side, increased brake pedal travel
(i.e., every Spring and Fall):
or “hard-to-push” brake pedal.
• Check radiator, heater and air con-
Check the gear shift lever P (Park)
ditioning hoses for leaks or dam-
function.
age.
Check the parking brake.
• Check windshield washer spray
Check for fluid leaks under your
and wiper operation. Clean wiper
vehicle (water dripping from the air
7
blades with clean cloth dampened
conditioning system during or after
with washer fluid.
use is normal).
• Check headlight alignment.
• Check the seat belts for wear and
function.
7-7
Maintenance
SCHEDULED MAINTENANCE SERVICES
At least once a year:
Follow
Normal
Maintenance
Schedule if the vehicle is usually
Clean body and door drain holes.
operated where none of the following
Lubricate door hinges and hood
conditions apply. If any of the follow-
hinges.
ing conditions apply, you must follow
Lubricate door and hood locks and
the Maintenance Under Severe
latches.
Usage Conditions.
Lubricate door rubber weather
• Repeated short distance driving.
strips.
• Driving in dusty conditions or
Check the air conditioning system.
sandy areas.
Check the brake fluid level.
• Extensive use of brakes.
• Driving in areas where salt or other
corrosive materials are used.
• Driving on rough or muddy roads.
• Driving in mountainous areas.
• Driving for a prolonged period in
cold temperatures and/or extreme-
ly humid climates.
• More than 50% driving in heavy
city traffic during hot weather
above 90°F (32°C).
For additional information or assis-
tance see your authorized HYUNDAI
Tucson Fuel Cell dealer.
7-8
Normal maintenance schedule (Hydrogen system parts)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Miles×1,000
6.5
13
19.5
26
32.5
39
45.5
52
Km×1,000
10
20
30
40
50
60
70
80
MAINTENANCE
ITEM
Months
6
12
18
24
30
36
42
48
Hydrogen system (Check the hydrogen leakage)
Inspect every 6,500 miles (10,000 km) or 12 months
FCEV cleaner filter
Replace every at 6,500 miles (10,000 km)
At first, replace at 130,000 miles (200,000 km) or 120 months:
Traction motor coolant
after that, replace every 26,000 miles (40,000 km) or 24 months
Fuel cell stack coolant
Replace every at 38,000 miles (60,000 km) or 36 months
Ion filter
Replace every at 6,500 miles (10,000 km)
Gear shift fluid
Maintenance not required
I
: Inspect and if necessary, adjust, correct, clean or replace.
R:Replace
7
7-9
Maintenance
Maintenance under severe usage conditions (Hydrogen system parts)
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace
I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance
Maintenance item
Maintenance intervals
Driving condition
operation
Hydrogen system
Inspect more frequently
I
C, D, F, G, J, L
(Check the hydrogen leakage)
depending on the condition
Inspect more frequently
FCEV cleaner filter
I
C, D, E
depending on the condition
Replace more frequently
Traction motor coolant
R
C, D, E, F, J, K, L
depending on the condition
Replace more frequently
Fuel cell stack coolant
R
C, D, F, G, L
depending on the condition
Replace more frequently
Ion filter
R
C, D, F, G, L
depending on the condition
Gear shift fluid
R
78,000 miles (120,000 km)
C, F, G, I, J
7-10
Normal maintenance schedule (General parts)
The following maintenance services must be performed to ensure proper performance of your your vehicle. Keep
receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of
service is determined by whichever occurs first.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
7
7-11
Maintenance
Normal maintenance schedule (General parts) (Cont.)
6,500 miles (10,000 km) or 6 months
19,500 miles (31,000 km) or 18 months
❑ Rotate tires
❑ Rotate tires
13,000 miles (21,000 km) or 12 months
26,000 miles (42,000 km) or 24 months
❑ Rotate tires
❑ Rotate tires
❑ Inspect air conditioning refrigerant
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect drive shafts and boots
❑ Inspect front brake disc/pads, calipers
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Replace climate control air filter
❑ Inspect parking brake
(for evaporator and blower unit)
❑ Replace climate control air filter
(for evaporator and blower unit)
7-12
Normal maintenance schedule (General parts) (Cont.)
32,500 miles (52,000 km) or 30 months
45,500 miles (73,000 km) or 42 months
❑ Rotate tires
❑ Rotate tires
39,000 miles (63,000 km) or 36 months
❑ Rotate tires
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Replace climate control air filter
7
(for evaporator and blower unit)
7-13
Maintenance
Normal maintenance schedule (General parts) (Cont.)
52,000 miles (84,000 km) or 48 months
58,500 miles (94,000 km) or 54 months
❑ Rotate tires
❑ Rotate tires
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect front brake disc/pads, calipers
65,000 miles (105,000 km) or 60 months
❑ Inspect rear brake disc/pads
❑ Rotate tires
❑ Inspect steering gear box, linkage & boots/lower arm ball
❑ Inspect air conditioning refrigerant
joint, upper arm ball joint
❑ Inspect brake hoses and lines
❑ Inspect suspension mounting bolts
❑ Inspect drive shafts and boots
❑ Inspect brake fluid
❑ Inspect front brake disc/pads, calipers
❑ Inspect parking brake
❑ Inspect rear brake disc/pads
❑ Replace climate control air filter
❑ Inspect steering gear box, linkage & boots/lower arm ball
(for evaporator and blower unit)
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Replace climate control air filter
(for evaporator and blower unit)
7-14
Normal maintenance schedule (General parts) (Cont.)
71,500 miles (115,000 km) or 66 months
84,500 miles (136,000 km) or 78 months
❑ Rotate tires
❑ Rotate tires
78,000 miles (126,000 km) or 72 months
91,000 miles (147,000 km) or 84 months
❑ Rotate tires
❑ Rotate tires
❑ Inspect air conditioning refrigerant
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect drive shafts and boots
❑ Inspect front brake disc/pads, calipers
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect drive belts
7
❑ Inspect parking brake
(First, 60,000 miles (96,000 km) or 72 months
❑ Inspect drive belts
after every 15,000 miles (24,000 km) or 24 months) *1
(First, 60,000 miles (96,000 km) or 72 months
❑ Replace climate control air filter
after every 15,000 miles (24,000 km) or 24 months) *1
(for evaporator and blower unit)
❑ Replace climate control air filter
(for evaporator and blower unit)
7-15
Maintenance
Maintenance under severe usage conditions (General parts) (Cont.)
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R: Replace
I: Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE
DRIVING
MAINTENANCE ITEM
MAINTENANCE INTERVALS
OPERATION
CONDITION
Front brake disc/pads, calipers
I
More frequently
C, D, G, H
Rear brake disc /pads
I
More frequently
C, D, G, H
Parking brake
I
More frequently
C, D, G, H
Steering gear box, linkage & boots/lower arm
I
More frequently
C, D, E, F, G, H, I
ball joint, upper arm ball joint
Every 7,500 miles (12,000 km)
Drive shafts and boots
I
C, D, E, F, G, H, I, J
or 6 months
Climate control air filter
R
More frequently
C, E
(for evaporator and blower unit)
7-16
Severe driving conditions
A - Repeatedly driving short distance of less than 5 miles
E - Driving in heavy traffic area over 90°F (32°C)
(8 km) in normal temperature or less than 10 miles
F - Driving on uphill, downhill, or mountain road
(16 km) in freezing temperature
G - Towing a trailer, or using a camper, or roof rack
B - Driving on rough, dusty, muddy, unpaved, graveled or
H - Driving as a patrol car, taxi, other commercial use or
salt-spread roads
vehicle towing
C - Driving in areas using salt or other corrosive materi-
I - Driving over 106 mph (170 km/h)
als or in very cold weather
J - Frequently driving in stop-and-go conditions
D - Driving in sandy areas
7
7-17
Maintenance
TRACTION MOTOR COOLANT
The high-pressure cooling system
Checking the coolant level
(Continued)
has a reservoir filled with year-
round antifreeze coolant. The
Use extreme care when
WARNING
reservoir is filled at the factory.
removing the radiator cap.
Wrap a thick towel around it.
Check the antifreeze protection
Removing radiator
Turn it counterclockwise
and coolant concentration level at
cap
slowly to the first stop and
least once a year, at the beginning
step back while the pressure
of the winter season, and before
is released from the cooling
traveling to a colder climate.
system. When you are sure all
Never attempt to remove the
the pressure has been
radiator cap while the vehicle
released, press down on the
is operating or hot. Doing so
cap, using a thick towel, and
might lead to cooling system
continue turning counter-
and fuel cell power module
clockwise to remove it.
damage and could result in
Even if the vehicle is not oper-
serious personal injury from
ating, do not remove the radi-
escaping hot coolant or
ator cap or the drain plug
steam. Turn off the power
while the fuel cell power mod-
switch and wait until it cools
ule and radiator are hot. Hot
down.
coolant and steam may still
(Continued)
blow out under pressure,
causing serious injury.
7-18
Changing the coolant
WARNING
The electric motor for
the cooling fan may
continue to operate
or start up when the
power cell module is
not running and can cause seri-
ous injury. Keep hands, clothing
and tools away from the rotat-
ing fan blades of the cooling
OLMF072204
fan.
Check the condition and connections
OLMF079998
of all cooling system hoses and
heater hoses. Replace any swollen
For the fuel cell stack, an exclusive
or deteriorated hoses.
coolant must be used. When chang-
ing the coolant, we recommend that
The coolant level should be filled
you consult an authorized HYUNDAI
between the F and the L marks on
Tucson Fuel Cell dealer.
the side of the coolant reservoir
when the fuel cell power module is
7
cool.
If the coolant level is low, add enough
distilled
(deionized) water to bring
the level to the F mark, but do not
overfill. If frequent additions are
required, we recommend that you
see an authorized HYUNDAI Tucson
Fuel Cell dealer for a cooling system
inspection.
7-19
Maintenance
WARNING
CAUTION
Do not remove the
Do not mix-up the caps of trac-
radiator cap when the
tion motor coolant and fuel cell
fuel cell power mod-
stack coolant because the fluid
ule and radiator are
material is different. If the cap
hot. Scalding hot
is mixed, the fuel cell system
coolant and steam may blow
may be damage.
out under pressure causing
We recommend that you con-
serious injury.
sult an authorized HYUNDAI
Tucson Fuel Cell dealer.
WARNING
Do not use radiator coolant or
antifreeze in the washer fluid
reservoir. Radiator coolant can
severely obscure visibility when
sprayed on the windshield and
may cause loss of vehicle con-
trol or damage to paint and
body trim.
7-20
FUEL CELL STACK COOLANT
The high-pressure cooling system
Checking the coolant level
(Continued)
has a reservoir filled with year-
round antifreeze coolant. The
Use extreme care when
WARNING
reservoir is filled at the factory.
removing the radiator cap.
Wrap a thick towel around it.
Check the antifreeze protection
Removing radiator
Turn it counterclockwise
and coolant concentration level at
cap
slowly to the first stop and
least once a year, at the beginning
step back while the pressure
of the winter season, and before
is released from the cooling
traveling to a colder climate.
system. When you are sure all
Never attempt to remove the
the pressure has been
radiator cap while the vehicle
released, press down on the
is operating or hot. Doing so
cap, using a thick towel, and
might lead to cooling system
continue turning counter-
and fuel cell power module
clockwise to remove it.
damage and could result in
Even if the vehicle is not oper-
serious personal injury from
ating, do not remove the radi-
escaping hot coolant or
ator cap or the drain plug
steam. Turn off the power
while the fuel cell power mod-
switch and wait until it cools
ule and radiator are hot. Hot
down.
coolant and steam may still
(Continued)
7
blow out under pressure,
causing serious injury.
7-21

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