Hyundai Getz: Body Repair Manual — part 18
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MIG plug welding
MIG butt welding
xx MIG lap welding
BODY PANEL REPAIR PROCEDURE - Fender apron and front side member (Assembly)
FENDER APRON AND FRONT SIDE MEMBER (ASSEMBLY)
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MIG plug welding
WELDLING POINTS
PRO-0050
PRO-0060
PRO-0070
PRO-0071
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A
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B
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C
PRO-0065
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BODY PANEL REPAIR PROCEDURE - Fender apron and front side member (Assembly)
NOTE
Before repairing, remove Engine and Suspension Components.
Refer to the body dimension charts and measure the vehicle to
determine straightening and alignment requirements. The body
must be returned to its original dimension before you begin the
repair procedure.
REMOVAL
1.
Drill out all the spotwelds to separate cowl side upper outer panel
from front side member.
NOTE
When spotwelded portions are not apparent, remove paint
with a rotary wire brush.
2.
Remove Co
2
weld points using a grinder.
3.
Drill out all the spotwelds attaching the cowl side upper outer
panel.
NOTE
If it is possible that the cowl side upper outer panel is
reusable, be careful not to damage it while removing.
PRO-0100
PRO-0120
PRO-0110
PRO-0130
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BODY PANEL REPAIR PROCEDURE - Fender apron and front side member (Assembly)
6.
Using a spotweld cutter, remove the front side member by drilling
out the spotwelds.
7.
Grind and smooth any weld traces which might be left on the body
surface by using an air grinder or similar tool, being careful not to
damage any of the panels which is not to be replaced.
4.
Using a spotweld cutter, drill out all the spotwelds attaching the
fender apron to the dash panel and front side member.
5.
Remove the fender apron panel.
NOTE
If collision damage requires replacement of fender apron
and front side member together, remove both of them at the
same time.
PRO-0160
PRO-0170
PRO-0145
PRO-0140
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BODY PANEL REPAIR PROCEDURE - Fender apron and front side member (Assembly)
8.
Using a hammer and dolly, correct any flanges that become bent
or deformed when spotwelds are broken.
3.
Temporarily install new parts in place.
4.
Measure each measurement point (Refer to the BODY DIMEN-
SIONS) and corrcet the installation position.
INSTALLATION
1.
Drill 8 mm holes in the new fender apron and front side member
for MIG plug welding.
2.
Remove paint from both sides of all portions that are to be welded
such as peripheries of MIG plug weld holes.
PRO-0190
PRO-0200
PRO-0100
PRO-0180
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