Hyundai Getz: Body Repair Manual — part 28
117
BODY PANEL REPAIR PROCEDURE - Rear side member (Partial)
1.
Depending on the extent of damage, if the right side member is
to be replaced it should be measured and marked 30mm from the
rear floor side member tooling hole center.
NOTE
The flowing procedure illustrates a repair for the right rear
side member. The procedure may also be applied the left rear
side member.
2.
Cut through rear side member at cutline being careful not to cut
rear side member reinforcement.
3.
Remove the rear floor side member by drilling out all attaching
spotwelds.
4.
Prepare all surfaces to be welded.
INSTALLATION
1.
Transcribe the cutline to the new rear side member. Cut at line and
drill out the spotwelds attaching the inner reinforcement and
separate it.
2.
Fit and clamp the new rear side member in place for welding.
Measure to ensure dimensions are accurate as given in the body
dimension charts.
3.
MIG plug weld at the holes and MIG butt weld the seam in the side
member.
4.
Clean and prepare all surfaces to be welded and remove all
residue.
5.
Apply the two-part epoxy primer to the interior of the rear side
member.
PRO-1690
PRO-1710
PRO-1720
PRO-1730
30mm
118
13. After completing body repairs, carefully apply under coating to
the under body (Refer to the CORROSION PROTECTION).
14. In order to improve corrosion resistance, if necessary, apply an
under body anti-corrosion agent to the panel which is repaired or
replaced (Refer to the CORROSION PROTECTION).
BODY PANEL REPAIR PROCEDURE - Rear side member (Partial)
6.
Apply an anti-corrosion to the interior of the rear side member
(Refer to the CORROSION PROTECTION).
7.
Prepare exterior surfaces for priming, using wax and grease
remover.
8.
Apply metal conditioner and water rinse.
9.
Apply conversion coating and water rinse.
10. Apply the two-part epoxy primer.
11. Apply the correct seam sealer to all joints (Refer to the BODY
SEALING LOCATIONS).
12. Reprime over the seam sealer to complete the repair.
PRO-1660
PRO-1340
PRO-1670
119
BODY PANEL REPAIR PROCEDURE - Front and rear door outer panels
FRONT AND REAR DOOR OUTER PANELS
WELDLING POINTS
FRONT DOOR
REAR DOOR
Ô
A
CON-0752
CON-0750
CON-0800
Ô
A
z
z
z
z
z MIG plug welding
xx MIG lap welding
120
BODY PANEL REPAIR PROCEDURE - Front and rear door outer panels
REMOVAL
1.
Cut door outer panel hem with a sander.
2.
After grinding off the hemming location, remove the outer panel.
3.
Dress rusty part with a sander and prepare surface to be hemmed.
INSTALLATION
1.
Apply adhesive or equivalent to outer panel hem.
2.
Apply mastic sealer or equivalent to the door upper member and
door reinforcement beam as shown in the figure.
PRO-1830/PRO1831
PRO-1840
CON-1850/PRO1771
PRO-1860
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