Hyundai Elantra HD: Body Repair Manual — part 27

PLASTIC PARTS

PP-7

7.

Sand the damaged area with sandpaper using #180~#240 grit paper.

NOTE

•

The surface will not be even if excessive force is applied during sanding.

•

If there is fuzz in the damaged area, heat it a little bit with a heater gun and melt it.

8.

Degrease the painted surface.

9.

Mix polypropylene primer and hardener at a ratio depending on paint specifications.
Spray polypropylene primer on the surface of the damaged area and the bumper.

10. Apply polypropylene primer.

NOTE

Use only water to clean after applying polypropylene primer. Solvent, if used, will melt the primer.

11. Lightly sand the sprayed area using a primer a sandpaper(#400~#600).

The polypropylene surface should not be exposed.(Either wet sanding or dry sanding is all right.)

12. Use agent(TCE(Tri Chloro Ethane) degreasing material) to remove any grease or oil, and wipe the finished surface of the

bumper quickly with a clean cloth.

NOTE

•

The painting method for the polypropylene bumper is the same used to paint the urethane bumper.

•

Therefore, use urethane primer only on urethane bumpers and polypropylene primer on polypropylene bumpers.

13. Air dry at 20 C(68 F) for about 8 hours, or dry in 60 C(140 F) for about 2 hours.

(Since drying time varies according to the type of paint used, follow paint manufacturers directions for drying times.)

NOTE

Air dry if possible. Forced drying may create air bubbles on the top layer.

VQPP011

Use the primer within 16 hours after it is mixed.

Polypropylene primer

Primer hardener

VQPP012

7.

Sand the damaged area with sandpaper using #180~#240 grit paper.

NOTE

•

The surface will not be even if excessive force is applied during sanding.

•

If there is fuzz in the damaged area, heat it a little bit with a heater gun and melt it.

8.

Degrease the painted surface.

9.

Mix polypropylene primer and hardener at a ratio depending on paint specifications.
Spray polypropylene primer on the surface of the damaged area and the bumper.

10. Apply polypropylene primer.

NOTE

Use only water to clean after applying polypropylene primer. Solvent, if used, will melt the primer.

11. Lightly sand the sprayed area using a primer a sandpaper(#400~#600).

The polypropylene surface should not be exposed.(Either wet sanding or dry sanding is all right.)

12. Use agent(TCE(Tri Chloro Ethane) degreasing material) to remove any grease or oil, and wipe the finished surface of the

bumper quickly with a clean cloth.

NOTE

•

The painting method for the polypropylene bumper is the same used to paint the urethane bumper.

•

Therefore, use urethane primer only on urethane bumpers and polypropylene primer on polypropylene bumpers.

13. Air dry at 20 C(68 F) for about 8 hours, or dry in 60 C(140 F) for about 2 hours.

(Since drying time varies according to the type of paint used, follow paint manufacturers directions for drying times.)

NOTE

Air dry if possible. Forced drying may create air bubbles on the top layer.

BC-2

BODY CONSTRUCTION

FRONT & REAR BODY

BHDBC6104

BHDBC6101

BHDBC6103

BHDBC6102

A - A

B - B

C - C

B

A

C

Hood panel assembly

Trunk lid assembly

Hood panel assembly

Back panel assembly

A

A

C

C

B

B

4.8 mm

4mm

5 mm

12.4 mm

5 mm

12.4 mm

[TOP VIEW ]

BODY CONSTRUCTION

BC-3

SIDE BODY

BHDBC6205

BHDBC6201

BHDBC6203

BHDBC6204

BHDBC6202

A - A

C -C

B - B

D - D

C

D

A

B

Rear door panel
assembly

Rear door panel
assembly

E

E

F

F

A

A

H

H

C

C

R

R

K

K

B

B

Q

Q

N

N

G

G

P

P

D

D

M

M

L

L

Side outer panel

Side outer

panel

Side outer panel

Side outer panel

Front door panel
assembly

Front door panel
assembly

5 mm

12 mm

5 mm

12 mm

5

m

m

12 mm

12 mm

[ SIDE VIEW ]

BC-4

BODY CONSTRUCTION

E - E

F - F

G - G

H - H

K - K

L - L

M - M

N - N

BHDBC6213

BHDBC6211

BHDBC6212

BHDBC6210

K

L

BHDBC6209

BHDBC6208

G

H

BHDBC6207

BHDBC6206

E

F

M

N

3.5 mm

14 mm

Fender panel

Fender panel

Side outer panel

Front door panel assembly

Front door panel assembly

19.4 mm

14 mm

19.4 mm

3.5 mm

23.1 mm

9 mm

4.5 mm

Side sill panel

Front door panel
assembly

Side outer panel

Front door panel assembly

Rear door panel assembly

Rear door panel assembly

4 mm

9.9 mm

12 mm

14.8 mm

12 mm

3.5 mm

9.1 mm

14.2 mm

20.1 mm

19.4 mm

19.5 mm

20.1 mm

19.4 mm

Front door assembly

Rear door assembly

Side outer

panel

Side outer
panel

Side outer

panel

Front door panel assembly

Rear door panel assembly

3.5 mm

4.5 mm

9 mm

20.2 mm

14 mm

9 mm

Front door panel assembly

3.5 mm

9.7 mm

9.7 mm

19.5 mm

Rear door panel
assembly