Hyundai Elantra HD: Body Repair Manual — part 8
BODY PANEL
REPAIR
PROCEDURE
GI
BC
BD
BP
BS
CP
BT
PP
BP-2
BODY PANEL REPAIR PROCEDURE
FENDER APRON PANEL ASSEMBLY
WELDING POINTS
MIG plug welding
MIG butt welding
MIG lap welding
MIG plug welding
MIG butt welding
MIG lap welding
400 mm
BHDBP6202
BHDBP6203
BODY PANEL REPAIR PROCEDURE
BP-3
REMOVAL
NOTE
Before repairing, remove Engine and Suspension
Components.
Refer to the body dimension charts and measure the vehicle
to determine straightening and alignment requirements. The
body must be returned to its original dimension before
begining the repair procedure.
1.
Drill out all the spotwelds(24) to separate fender apron
lower panel from fender apron upper panel assembly
and front side member assembly.
When spotwelded portions are not apparent, remove
paint with a rotary wire brush.
2.
Remove the fender apron lower panel.
3.
Measure and mark the cutline on the fender apron upper
inner panel 400mm from front fender panel mounting
hole center on the fender apron upper assembly as
shown in the illustration.
BHDBP6101
NOTE
BHDBP6202
BHDBP6203A
400 mm
4.
Drill out all the spotwelds(33) to separate fender apron
upper outer panel from fender apron upper panel
assembly.
BHDBP6204
BP-4
BODY PANEL REPAIR PROCEDURE
5.
Remove the fender apron upper outer panel.
6.
Cut through the fender apron upper inner panel along
cutline.
INSTALLATION
1.
Transcribe the fender apron upper inner panel cutline
to the new fender apron upper inner panel, cut to length
and chamfer butt end to improve weld surface.
2.
Fit and clamp the fender apron upper inner panel in
place.
3.
Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
4.
MIG plug weld all holes and MIG butt weld all seams.
BHDBP6205
BHDBP6203B
7.
Remove the fender apron upper inner panel.
8.
Prepare all surfaces to be welded.
9.
After removing, apply the welding primer.
BHDBP6203C
BHDBP6203D
BHDBP6201
BHDBP6203E
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