Hyundai Elantra HD: Body Repair Manual — part 22
CP-6
CORROSION PROTECTION
1.
Heat the "antivibration pad" with a blow drier to soften
it.
2.
Align the antivibration pad layer in the position where
it is to be installed, and then press it down with a roller
or a block of wood so that it adheres well.
NOTE
An infrared lamp can also be used to heat both the
antivibration pad layer and the body panels(be sure to
wear gloves).
BMCCP6041
BMCCP6042
ATTACHMENT OF ANTIVIBRATION PADS
Antivibration pads are attached to the upper surface of the floor and at the interior side of the dash panel in order to absorb
vibrations and shut out exhaust gas heat. If these antivibration pads are peeled off in the course of replacement or repair of
a welded panel, cut and attach replacement material (in the shape shown in the figure).
BHDCP6101A
CORROSION PROTECTION
CP-7
UNDER BODY COAT
In order to provide corrosion, stone chipping and vibration resistance, under body coat is applied to the under sides of the
floor and wheel house.
Therefore, when such panel is replaced or repaired, apply under body coat to that part.
FLOOR
BCMCP6300
BHDCP6304
BHDCP6301
BHDCP6303
BHDCP6302
A - A
B - B
Under body coating (Thickness : 0.8 mm , :1.0 mm )
Front side rear
lower member
Side outer rear
extension
A
A
B
B
C
C
C - C
Rear floor rear panel
Rear floor center cross member
60 mm
100 mm
A
B
C
CP-8
CORROSION PROTECTION
SIDE BODY
BHDCP6406
BHDCP6403
BHDCP6401
BHDCP6402
BHDCP6404
BHDCP6405
A - A
C - C
Shock absorber housing
lower panel
Fender apron upper
inner member
Shock absorber
housing cover
Front side
outer member
Center floor panel
Side sill inner panel
Side outer reinforcement
Side outer panel
Front side
inner member
Under body coating (Thickness : 0.8 mm , :1.0 mm )
A
A
C
C
Y
X
B - B
Wheel house
inner panel
Side outer panel
Quarter inner
upper panel
5mm
X
Y
ø
50mm
ø
30mm
B
B
A
B
C
X
Y
CORROSION PROTECTION
CP-9
CAVITY WAX INJECTION
In order to provide greater corrosion resistance, cavity wax injection has been performed for the lower areas of the vehicle,
such as the sidemember, the side sill and the inside of other panels which are a hollow construction.
When replacing these parts, be such to apply cavity wax to the appropriate areas of the new parts.
BHDWI6103
BHDWI6101
BHDWI6102
A - A
B - B
A
A
Z
B
B
Z
Front and rear
door outer panel
Door inner panel
Side sill inner panel
Side outer
reinforcement
Side sill panel
25 mm
Towing hook
Rear towing hook
bracket assembly
Rear floor rear panel
A
B
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