Hyundai Elantra HD: Body Repair Manual — part 11
BODY PANEL REPAIR PROCEDURE
BP-13
7.
Remove the front pillar outer panel.
8.
Drill out all the spotwelds(12) attaching the front pillar
outer reinforcement.
9.
Measure and mark the cutlines on front side sill outer
panel as shown in the illustration.
10. Cut the front side sill outer panel.
When cutting the front side sill outer panel, be careful
not to cut side sill outer panel reinforcement.
11. Drill out all the spotwelds(7) attaching the front side
sill outer panel.
12. Remove the front side sill outer panel.
BHDBP6407
BHDBP6407A
BHDBP6408A
BHDBP6408B
BHDBP6409
NOTE
BHDBP6408C
60mm
100mm
BP-14
BODY PANEL REPAIR PROCEDURE
13. Cut the side sill outer panel reinforcement along
cutline, taking care not to damage the other panel as
illustration.
14. To remove the front pillar outer panel, drill out and
grind away all spotwelds(88) and lap weld(1) attaching
the front pillar outer panel.
15. Remove the front pillar outer panel.
16. To remove the front pillar inner panel, drill out and
grind away all spotwelds(35) and lap welds(4) attaching
the front pillar inner panel.
BHDBP6409A
BHDBP6410
BHDBP6411
BHDBP6412
BHDBP6413
BHDBP6413A
BODY PANEL REPAIR PROCEDURE
BP-15
17. Remove the front pillar inner panel.
BHDBP6414
BHDBP6412A
BHDBP6415
18. Clean cut portions with a disc grinder.
19. After removing, apply the welding primer.
BHDBP6415A
BHDBP6415B
BP-16
BODY PANEL REPAIR PROCEDURE
INSTALLATION
1.
Drill 6mm holes in the front pillar inner panel for MIG
plug welding.
2.
Fit and clamp the new front pillar inner panel in place
for welding.
3.
Measure and each measurement point (Refer to the
BODY DIMENSIONS) and correct the installation
position.
4.
MIG plug weld all holes and MIG lap weld seams.
5.
Clean and prepare all welds, and remove all residue.
6. After removing, apply the welding primer.
7.
Transfer the cutline dimensions to the new front pillar
outer panel, adding 30mm overlap to each end and cut
to length.
8.
Drill 6mm holes along front pillar outer panel flanges in
production location for attachment to other panels.
BHDBP6413B
BHDBP6413C
BHDBP6413D
BHDBP6413E
BHDBP6417
BHDBP6416
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