Hyundai Santa Fe (2006 year). Manual — part 311
EM -46
ENGINE (D4EB - DIESEL 2.2)
18. Remove the oil pan(A) after removing the oil-pan
acoustic shield.
A
ACIE112A
NOTE
An oil-pan acoustic shield can be also removed when
removing a transmission from an engine.
19. Remove the oil screen(A) for removal of the oil pump
case.
A
SCMM16012L
20. Remove the crankshaft bolt(A), then seperate the
crankshaft sprocket(B).
B
A
ACIE114A
21. Remove the oil-pump assembly(B) by loosening the
bolts(A).
B
A
ACIE115A
ENGINE BLOCK
EM -47
DISASSEMBLY
EA4886D5
1.
Remove the balance shaft assembly(A).
A
SCMEM6055D
2.
Remove the bed plate assembly.
• Remove the bolts(A).
To prevent warpage, unscrew the bolts in se-
quence 1/3 turn at a time : repeat the sequence
until all bolts are loosened.
• Remove the bolts(B).
B
A
ACIE117A
3.
Remove the connecting rod bearing caps(A) and
bearings(B).
• After removing No. 1 and 4 connecting rod bear-
ing caps and turn the crankshaft No. 2 and 3
crankpins are at the top.
• Remove the rest bearing caps and bearings.
• Keep all caps/bearings in order.
A
B
ACIE118A
4.
If you can feel a ridge of metal or hard cabon around
the top of each cylinder, remove it with a ridge reamer.
Follow the reamer manufacturer’s instructions. If the
ridge is not removed, it may damage the pistons as
they are pushed out.
5.
Drive out the piston assembly from the engine block.
a.
Reinstall the connecting rod bearings and caps
after removing each piston/connecting rod as-
sembly.
b.
To avoid mixup on reassembly, mark each pis-
ton/connecting rod assembly with its cylinder
number.
EM -48
ENGINE (D4EB - DIESEL 2.2)
6.
Lift the crankshaft(A) out of the engine block(B), being
careful not to damage the journals.
A
B
ACIE119A
7.
Remove the piston oil jet(A) by loosening the hexag-
onal bolt(B) with a hexagonal wrench.
B
A
ACIE120A
BALANCER
1.
Remove the balance shaft intermediate gear bolt(A)
and dive gear bolt(B).
B
A
SCMEM6050D
2.
Remove the balance shaft lower carrier.
A
SCMEM6051D
3.
Remove the balance driven shaft(A) and balance dive
shaft(B).
A
B
SCMEM6052D
ENGINE BLOCK
EM -49
4.
Remove the balance shaft bearing(B) from balance
shaft upper carrier(A).
A
B
SCMEM6053D
REPLACEMENT
E0EBB461
MAIN BEARING SELECTION
Crankshaft Bore Code Location
1.
Letters have been stamped on the end of the block as
a code for the size of each of the 5 main journal bores.
Write down the crank bore codes.
If you can’t read the codes because of accumulated
dirt and dust, do not scrub them with a wire brush or
scraper. Clean them only with solvent or detergent.
ACIE129A
Discrimination of cylinder block
Discrimination
Class
Mark
SIZE (mm)
(Inside diameter of
crank bore)
A
A
Ø64
(0 ~ +0.006)
B
B
Ø64
(+0.006 ~ +0.012)
C
C
Ø64
(+0.012 ~ +0.018)
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