Hyundai Santa Fe (2006 year). Manual — part 343
CYLINDER HEAD ASSEMBLY
EMA -83
5.
Install the timing chain tensioner.
1)
Insert the set pin by pressing the timing chain
tensioner.
2)
Install the chain tensioner(A) in the cylinder head
assembly.
A
KCBF168A
6.
Install the camshaft bearing caps.
Tightening torque
Bearing cap bolt(A: 6×38) -
10.8~12.7Nm(1.1~1.3kgf.m, 8.0~9.4lb-ft)
Bearing cap bolt(B: 8×38) -
20.6~22.5Nm(2.1~2.6kgf.m, 15.2~18.8lb-ft)
B
A
KCBF169A
NOTE
When installing the bearing caps, check the marks on
them as shown below and install them in its proper
position.
A
B
C
KDRF228A
A(LH/RH HEAD): L(LH), R(RH)
B(Intake/Exhaust): I(Intake), E(Exhaust)
C(Cap no.): 1,2,3
CAUTION
When installing the bearing caps, turn the crank-
shaft to place a piston in the middle of the block
because linterference between valves and pistons
can occur.
7.
Using the SST(09214-21000), install the camshaft oil
seal.
09214 - 21000
KCBF190A
NOTE
• Befor installing, apply engine oil.
• The camshaft cap surface should adhere to the
cylinder head assembly.
• Do not press an eccentric load.
EMA -84
ENGINE (G6EA - GSL 2.7)
8.
Install the CKP sensor connector bracket(A).
A
KCBF172A
9.
Install the bank 2 timing belt rear cover(A).
A
KCBF171A
10. Install the bank 1 timing belt rear cover(A).
A
B
C
KCBF170B
NOTE
The length of the bolt B is longer than that of the bolt
C.
11. Install the timing belt.(Refer to ’Timing system’).
12. Check and adjust the valve clearance.
13. Install the cylinder head cover.
1)
Remove oil, dust or sealant on the upper surface
of the cylinder before assembling cylinder head
cover.
2)
Assemble the cylinder head cover in five minites
after applying liquid gasket(LOCTITE 5900) on
the camshaft cap and packing part.
KCBF174A
3)
Tighten the cylinder head cover bolts as following
order(A).
Tightening torque
7.8~9.8Nm(0.8~1.0kgf.m, 5.8~7.2lb-ft)
6
8
9
3
2
5
7
11
10
4
1
4
10
11
7
5
2
3
9
8
6
1
KCBF175A
CYLINDER HEAD ASSEMBLY
EMA -85
NOTE
• Do not start engine for thirty minites after assem-
bling the cylinder head cover.
• Do not reuse the cylinder head cover gasket.
14. Install the water temp. control assembly.
15. Install the intake manifold assembly.
16. Install the exhaust mainfold assembly.
17. Install the power steering pump.(Refer to ’ST’ group).
18. Install the drive belt(A).
A
KCBF105A
19. Install the heater hose.
20. Connect the brake vaccume hose(A).
A
LDLG036A
21. Install the PCV(Pulge Control Valve) hose(A).
A
KCBF180A
22. Connect the engine wiring harness connectors.
1)
Connect the bank 1 CMP sensor connector(A).
A
KCBF152A
2)
Connect the bank 2 front/rear O2 sensor connec-
tors(A,B) and the CKP sensor connector(C).
A
C
B
KCBF154A
EMA -86
ENGINE (G6EA - GSL 2.7)
3)
Connect the bank 2 CMP sensor connector(A)
and the WTS(Water Temperature Sensor) con-
nector(B).
A
B
KCBF155A
4)
Connect the generator connector(A) and the air
conditioning compressor connector(B).
A
B
KCBF151A
5)
Connect the MAPS(Manifold Absolute Pressure
Sensor) connector(A), the ETC(Electronic Throt-
tle Control) connector(B) and the PCSV(Purge
Control Solenoid Valve) connector(C).
A
B
LDLG034A
C
LDLG035A
6)
Connect the injection harness connector(A), the
No.2 VIS(Variable Induction System) connec-
tor(B), the No.1/No.2 OCV(Oil Control Valve)
connectors(C,D) and the OTS(Oil Temperature
Sensor) connector(E).
A
C
B
D
E
LDLG006A
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