Hyundai Santa Fe (2006 year). Manual — part 333
COOLING SYSTEM
EMA -43
7.
Remove the radiator cap hose.(A)
A
SCMEM6040D
8.
First, remove the cooling fan.(First, separate LH side)
NOTE
Remove the bracket bolt of radiator lower hose.
9.
Remove the radiator bracket bolt of the radiator upper
side(A).
LH
A
SCMEM6041D
RH
A
SCMEM6042D
10. Remove the radiator assembly from the engine.
EMA -44
ENGINE (G6EA - GSL 2.7)
INSPECTION
ECD22755
WATER PUMP
1.
Check each part for cracks, damage or wear, and re-
place the coolant pump assembly if necessary.
2.
Check the bearing for damage, abnormal noise and
sluggish rotation, and replace the coolant pump as-
sembly if necessary.
3.
Check for coolant leakage. If coolant leaks from hole,
the seal is defective. Replace the coolant pump as-
sembly.
NOTE
A small amount of "weeping" from the bleed hole is
normal.
THERMOSTAT
1.
Immerse the thermostat in water and gradually heat
water.
ECKD503B
2.
Check the valve opening temperature.
Valve opening temperature : 82 C (177 F)
Full opening temperature : 95 C (205 F)
If the valve opening temperature is not as specified,
replace the thermostat.
3.
Check the valve lift.
Valve lift : Min. 10mm (0.4in.) at 95 C (205 F)
If the valve lift is not as specified, replace the thermo-
stat.
INSTALLATION
E8886E63
WATER PUMP
1.
Install the water pump(A) and a new gasket(B) with
the bolts.
Tightening torque
14.7 ~ 21.6Nm (1.5 ~ 2.2kgf.m, 10.8 ~ 15.9lb-ft)
B
A
KCBF136A
NOTE
Clean the contacting face before assembling.
2.
Install the timing belt.
3.
Install drive belt(A).
A
KCBF105A
4.
Fill with engine coolant.
5.
Start engine and check for leaks.
6.
Recheck engine coolant level.
COOLING SYSTEM
EMA -45
WATER TEMPERATURE CONTROL ASSEMBLY
1.
Install the water pipe(A).
Tightening torque
16.7 ~ 19.6Nm (1.7 ~ 2.0kgf.m, 12.3 ~ 14.5lb-ft)
A
KCBF140A
2.
Install the water temperature control assembly(A) with
a new gasket(B).
Tightening torque
29.4 ~ 41.2Nm(3.0 ~ 4.2kgf.m, 21.7 ~ 30.4lb-ft
B
A
KCBF139A
NOTE
Use new O-rings and wet them with water or coolant
when reassembling.
3.
Install the wiring protector.
4.
Connect the heater hose and ECT hose.
5.
Connect the ECT sensor connector.
6.
Connect the radiator upper and the lower hose(A).
A
B
LDLG008A
7.
Install the air cleaner assembly.
8.
Fill with engine coolant.
9.
Start engine and check for leaks.
10. Recheck engine coolant level.
EMA -46
ENGINE (G6EA - GSL 2.7)
THERMOSTAT
1.
Place thermostat(B) in coolant inlet pitting(A).
Install the thermostat with the jiggle valve upward.
B
A
KCBF141A
2.
Install the coolant inlet pitting(A).
Tightening torque
16.66 ~ 19.60Nm (1.7 ~ 2.0kgf.m, 12.30 ~ 14.47lb-ft)
3.
Fill with engine coolant.
4.
Start engine and check for leaks.
RADIATOR
1.
Install the engine from radiator assembly.
2.
Install the radiator bracket bolt.(A)
LH
A
SCMEM6041D
RH
A
SCMEM6042D
3.
Install the cooling fan.
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